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Optimization of Straw Particle Size for Enhanced Biogas Production: A Comparative Study of Wheat and Rapeseed Straw

2025, Witaszek, Kamil, Kupryaniuk, Karol, Kupryaniuk, Jakub, Panasiewicz, Julia, Czekała, Wojciech

Biogas production from lignocellulosic biomass, such as wheat and rapeseed straw, is an essential strategy for sustainable energy generation. However, the efficiency of anaerobic digestion depends on the physical characteristics of the substrate, particularly the particle size, which influences microbial accessibility and biogas yield. This study aims to optimize straw particle size for enhanced methane production by evaluating different fractionation levels. The straw was processed using a hammer mill and separated into three size fractions (2.4 mm, 1 mm) alongside non-separated and finely ground (2 mm) samples. The chemical composition was analyzed using X-ray fluorescence (XRF), and key parameters such as pH, dry matter (DM), and organic dry matter (ODM) were assessed. The results indicated that rapeseed straw had lower pH (6.05) and DM than wheat straw (7.01). Biogas yield analysis demonstrated that methane production varied with particle size. For rapeseed straw, non-separated samples achieved the highest methane yield (132.87 m3 Mg⁻1), whereas for wheat straw, methane yield decreased with increased fragmentation, with the highest yield observed for non-separated material (206.65 m3 Mg⁻1). The carbon-to-nitrogen (C/N) ratio was highest in rapeseed straw (153.82), potentially limiting microbial activity, while finer fractions had more balanced ratios. These findings highlight the importance of mechanical pretreatment in optimizing biogas production and provide insights into improving the efficiency of straw-based anaerobic digestion systems.

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Publication

The Effect of Corn Ensiling Methods on Digestibility and Biogas Yield

2025, Kupryaniuk, Karol, Witaszek, Kamil, Vaskina, Iryna, Filipek-Kaźmierczak, Sebastian, Kupryaniuk, Jakub, Sołowiej, Piotr, Dach, Jacek

This study investigates the impact of different corn silage preparation methods, namely the traditional and Shredlage methods, on digestibility and biogas yield in anaerobic digestion and its nutritional value—the first complex study of its kind. Key parameters of both silage types were analyzed, including chemical composition, fiber content, and elemental makeup. Methane and biogas production were assessed under standardized fermentation conditions. The results showed that the Shredlage method, characterized by more intensive chopping, led to higher biogas and methane yields per unit of organic dry matter compared to traditional silage. This improvement is attributed to enhanced digestibility due to the lower content of neutral detergent fiber (NDF), acid detergent fiber (ADF), and crude fiber in Shredlage. An elemental analysis revealed slight differences in carbon-to-nitrogen (C/N) ratios, with both silages showing values suitable for efficient fermentation. Despite minor variations in mineral content, Shredlage demonstrated greater efficiency in biogas production, particularly for rapid fermentation processes. The findings underscore the importance of silage preparation techniques in optimizing biogas yield and suggest Shredlage as a superior option for enhancing energy recovery in biogas plants. Future work should explore the economic trade-offs and scalability of these methods.