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Waste as substrates for agricultural biogas plants: A case study from Poland
Energy production from renewable sources is one of the main ways to fight against global warming. Anaerobic digestion process can be used to produce biogas containing methane. In the light of the growing demand for substrates, a variety of raw materials are required. These substrates should be suitable for anaerobic digestion, and processing them need to provide the desired amount of energy. This paper aims to discuss the agricultural biogas market in Poland, its current state, and the possibility of development during energy transformation, in particular in terms of using waste as a substrate for energy production. In February 2022, there were 130 agricultural biogas plants registered in Poland. On the other hand, in 2020, 4,409,054.898 Mg of raw materials were used to produce agricultural biogas in Poland. Among all the substrates used, waste played a special role. With the right amount of raw materials and proper management of a biogas plant, it is possible to produce electricity and provide stable and predictable heat supply. Bearing in mind the development of the Polish and European biogas markets, attention should be paid to ensure access to raw materials from which chemical energy in the form of biogas can be generated. Due to limited access to farmland and the increasing demand for food production, one should expect that waste will be increasingly often used for biogas production, especially that with high energy potential, such as waste related to animal production and the meat industry.
Characteristics of Substrates Used for Biogas Production in Terms of Water Content
New technologies based on the anaerobic digestion process make it possible to manage problematic waste. Methane efficiency depends largely on the level of the hydration of the substrates used for biogas production and their ability to decompose easily. The aim of this study was to present the current state of knowledge and practices in substrate hydration characteristics, focusing on pretreatment methods as the preferred method for improving efficiency. The paper discusses issues related to the degree of hydration of substrates in the context of their use in biogas plants. Reference was also made to topics related to the transportation and logistics of raw material supply regarding environmental impact. Biogas plant projects should be expanded to include an element related to assessing the impact of raw material deliveries on the immediate environment. Previous papers have not sufficiently analyzed the aspect related to the hydration of substrates used in anaerobic digestion processes. The presented and discussed research results can be implemented to optimize biogas plant water management processes. By replacing standard feedstock transportation methods with a pipeline, the environmental impact can be reduced by nearly ten times.
Research on a New Method of Water Recovery from Biogas Plant Digestate
Digestate is a product with valuable fertilizing properties, remaining after the anaerobic fermentation process. An essential feature of the substance in question is its high water content of up to 97%. To improve the fertilizer value of the digestate, it is necessary to dehydrate it to produce a concentrated product. This paper determined the possibility of dewatering the digestate using an innovative reactor design. The study, conducted on a laboratory scale, used digestate from a Polish biogas plant. The dewatering technique described in the paper is based on the evaporation and condensation of water vapor on the inner surface of the reactor dome. The condensate accumulated on the leach trough and was directed to a storage tank. During the weeks of testing, 11.5 kg of condensate was separated from the initial weight of the digestate (32 kg), with a dry weight of 6.11%. The resulting condensate from dehydration had an average pH value of 9.0 and an average ammonium nitrogen content of 2.07 g∙kg−1. The economic calculations made in the paper allowed for estimating the expected savings associated with the management of digestate in Poland. The research showed the proposed technology’s high potential for dewatering digestate under laboratory conditions.
Economic and Energy Efficiency Analysis of the Biogas Plant Digestate Management Methods
The aim of this study was to conduct a comprehensive economic and energy efficiency analysis of selected digestate management methods, considering their implications on operational costs and resource management. To achieve this aim, the study focuses on a comparative assessment of different digestate management methods, including land application, mechanical separation, the composting process and pellet production. The economic analysis involves the evaluation of the initial investment, operational expenses, and potential revenue streams associated with each method. The most economical and popular solution of digestate management is direct use as fertilizer, with total costs of 1.98 EUR·Mg−1. All of the other methods involve higher digestate management costs, respectively; for separation it is 2.42 EUR·Mg−1, for composting it is 2.81 EUR·Mg−1. The process that is the most energy-intensive, but profitable, is the production of pellets from digestate, resulting in profits of 334,926 EUR·year−1. It should be noted that the other analyzed methods of digestate management also bring many environmental benefits, affecting sustainability and reducing emissions. The results of this research will contribute unique data on the feasibility of managing the digestate and its fractions. The calculations of economic and energy values for different strategies will allow for the optimization of the overall performance of the biogas plant, thus promoting a circular economy.
Anaerobic Digestion and Composting as Methods of Bio-Waste Management
Abstract The management of biodegradable waste from various sectors of economy is an essential element in terms of environmental protection. The paper discusses issues related to the possibility of bio-waste treatment using anaerobic digestion technologies and composting processes, highlighting the conditions for the processes and their advantages and disadvantages. The challenges of overproduction of bio-waste faced by highly developed countries around the world are also presented. Research showed that the anaerobic digestion of this waste combines both biofuel production and a circular economy. The popularity of this method is linked, among others to a low cost of raw materials and wide range of possible uses for biogas (i.e. electricity, heat, or biomethane). In addition, an alternative bio-waste management option, compost production, was discussed. The study aimed to compare anaerobic and aerobic bio-waste management processes.