Modified Buckwheat Husk as a Filler for Urea–Formaldehyde Resin in Plywood Production
2024, Kawalerczyk, Jakub, Walkiewicz, Joanna, Sedliačik, Ján, Dukarska, Dorota, Woźniak, Magdalena, Mirski, Radosław
The aim of the presented research was to determine the suitability of both non-modified and modified buckwheat husk (BH) as a filler for urea–formaldehyde adhesive in plywood production. The effect of two modification methods, acetylation and silanization, was investigated. Infrared spectroscopy outcomes confirmed that both acetylation and silanization of the filler had occurred. Based on the results, it was found that the introduction of BH had a significant effect on both the adhesive properties and the characteristics of the manufactured plywood. The application of non-modified husks led to a reduction in viscosity and an extension of the gelation time, and the produced plywood boards were characterized by reduced bonding quality and increased delamination. Modification of the husk surface by acetylation and silanization with 3-aminopropyltriethoxysilane contributed to the noticeable improvement in the resin properties. On the other hand, the improvement in plywood properties, consisting of the increase in bonding quality and reduced delamination, was observed only in the case of the silanized husk. Furthermore, the use of non-modified and acetylated husk did not significantly influence the formaldehyde emission. The reduction in the investigated emission of formaldehyde was observed only in the case of variants containing 15 and 20% of silanized buckwheat husk.
The Effect of Treatment with Fire Retardant on Properties of Birch Veneer and Manufactured Fire-Resistant Plywood
2023, Kawalerczyk, Jakub, Dziurka, Dorota, Pinkowski, Grzegorz, Stachowiak-Wencek, Agata, Walkiewicz, Joanna, Mirski, Radosław
Properties of the water-resistant plywood glued with PF resin with the addition of tannin filler and nanoclay
2022, Dukarska, Dorota, Kawalerczyk, Jakub, Włodarczyk, Justyna
The effect of urea-formaldehyde adhesive modification with propylamine on the properties of manufactured plywood
2023, Kawalerczyk, Jakub, Walkiewicz, Joanna, Woźniak, Magdalena, Dziurka, Dorota, Mirski, Radosław
The effect of a phenol-formaldehyde adhesive reinforcement with nanocellulose on the pressing parameters of plywood
2022, Kawalerczyk, Jakub, Dukarska, Dorota, Mirski, Radosław
Researchon improving the reactivity of phenol-formaldehyde (PF) resin and thepossibility of lowering the pressing parameters of wood-based materials manufactured with its participation are still progressing. Due to a number of favorable properties, nanocellulose(NCC) is gaining more and more popularity as a modifier ofwood adhesives. Therefore, theobjective of the study was to assess the possible reduction of plywood pressing parameters due to the reinforcement of PF resin with NCC. Based on the bonding quality results it was found that there is a possibility to reduce pressing time by 25% and pressing temperature by 7%. Moreover, the outcomes of mechanical properties (modulus of elasticity and bending strength) of manufactured plywood indicate that theoretically it could be possible to decrease the pressing parameters even more. However, the shear strength of the glue joints was considered to be alimiting factor for further reduction. The results of delamination test show that plywood bonded with phenolic resin have no tendency to delaminate. Thus, it can be concluded that NCC can be used as a modifier for PF resin which can contribute to the reduction of pressing time and pressing temperature during the plywood manufacturing process.
The tea leaves as a filler for uf resin plywood production
2023, Walkiewicz, Joanna, Kawalerczyk, Jakub, Mirski, Radosław, Szubert, Zuzanna
The addition of green tea leaves fractions < 0.315 mm as afiller to urea-formaldehyde resin to reduction of emission of formaldehyde from three-layer birch plywood was investigated. Moreover, other properties such as bonding quality and water resistance of plywood were investigated. It was found that green tea had an ability to absorb formaldehyde. This phenomenon was caused by phenolic compounds contained in green tea leaves. The addition of green tea in the amount of 20% and 25% resulted in a decrease in formaldehyde emission fromplywood comparing to the reference sample. Thebonding quality test showed that the addition of tea leaves as a filler did not affect thestrength properties of the tested bond lines.
Modification of Urea-Formaldehyde Resin with Triethylenetetramine: Effect on Adhesive Properties and Plywood Strength
2025, Kawalerczyk, Jakub, Dukarska, Dorota, Góral, Błażej, Antov, Petar, Dziurka, Dorota, Mirski, Radosław
Due to its multiple amino groups, triethylenetetramine (TETA) can be used as an effective formaldehyde scavenger contributing to the reduction in formaldehyde emission from plywood. This study aimed to evaluate the effect of small TETA loadings on the properties of urea-formaldehyde (UF) resin and the performance of the resulting plywood. Adhesive mixtures containing 0%, 0.5%, 1.0%, and 1.5% TETA were prepared and characterized in terms of pH, viscosity, solids content, and gel time. The incorporation of TETA significantly increased adhesive pH and gel time, while viscosity and solid content were not significantly affected. The analysis of formaldehyde content and spectroscopic and thermogravimetric analyses of the cured adhesives showed reduced formaldehyde content, changes in chemical structure, and enhanced thermal stability at lower temperatures but accelerated degradation at higher temperatures. Formaldehyde emission from plywood was reduced; however, bonding quality and mechanical performance decreased with higher TETA content. Nevertheless, the wet shear strength of all variants exceeded 1 N/mm2. Adhesive formulation containing 0.5% TETA was selected as the optimal variant, providing environmental benefits while maintaining satisfactory plywood performance.
The Application of Various Bark Species as a Fillers for UF Resin in Plywood Manufacturing
2022, Walkiewicz, Joanna, Kawalerczyk, Jakub, Mirski, Radosław, Dziurka, Dorota, Wieruszewski, Marek
The aim of the presented study was to apply various bark species (birch, beech, maple, pine and spruce) as fillers for urea-formaldehyde (UF) resin in three-layer plywood manufacturing. For this purpose, all types of bark were ground and added to the adhesive mixture. The resultant plywood was subjected to investigations of the following: tensile strength, modulus of elasticity (MOE), bending strength (MOR) and formaldehyde emission. The results indicate a reduction in the tensile strength. Moreover, the lack of significant improvement in strength parameters can be explained by too high a load of the filler (20 wt%). In the case of formaldehyde emissions, a reduction was observed for birch (B-1), beech (B-2), maple (B-3) and pine bark (B-4). In addition, an increase in the emission of formaldehyde was recorded only for spruce bark.