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The effect of pressing parameters and hardener content on the properties of plywood bonded with propylamine-UF adhesive
The effect of the tree dieback process on the mechanical properties of pine (Pinus sylvestris L.) wood
As a result of the progressing climate changes, there is an increase in the volume of pine deadwood harvested each year from Polish forests. Its presence is an important part of the forest ecosystem; however, there are some indications that the material obtained from dying trees can be characterized by lower quality and properties. Taking into account the growing issue of tree dieback, the volume of pine wood annually harvested in Poland, and the importance of wooden products from an economic standpoint, preliminary research aimed at recognizing the process and its effect on the mechanical properties was conducted. Model trees in Brzeg Forest District were selected based on the crown defoliation. The properties of wood obtained from trees representing three different categories of soundness were determined according to the relevant standards. Based on the results of density, modulus of elasticity, bending strength, and compressive strength, it was found that there were statistically significant differences in wood quality depending on the condition of the tree. The results were particularly interesting in the case of compressing strength, where a healthy tree of lower density showed a similar strength to a dying tree with a much higher density.
Properties of sandwich boards with a core made of bio-composite particleboard containing wood particles and walnut shells
AbstractThe aim of the research was to investigate the possibility of producing bio-composite particleboard with a density reduced to 500–550 kg/m3, containing 25% and 50% of walnut shells. In addition, the study also concerned the possibility of using these materials in sandwich systems. Based on the results, it was found that partial replacement of wood particles with ground shells leads to a significant reduction in the strength of the boards bonded with urea-formaldehyde (UF) resin. However, the implementation of a hybrid gluing method consisting of gluing wood particles with UF resin and walnut shells with 4,4′-methylenediphenyl isocyanate (pMDI) caused a significant improvement in the strength of the boards, especially for the variant with the highest shells content. Despite that, the manufactured materials still do not meet the requirements for furniture boards. The next step of the research has shown that these boards can perform well as a core layer in the sandwich boards covered with high-strength HDF boards. Moreover, it was found that increasing the share of walnut shells positively affected the dimensional stability of the resultant boards (thickness swelling and water absorption). However, substitution of wood with shells accelerated the ignition and flameout times of the boards. It increased the heat release without significantly affecting the percentage loss of the boards’ mass during exposure to fire.
Activated Carbon from Coconut Shells as a Modifier of Urea–Formaldehyde Resin in Particleboard Production
Various methods for the effective modification of urea–formaldehyde (UF) adhesives, aimed at enhancing the performance of wood-based materials, have been continually explored worldwide. The aim of this work was to investigate and evaluate the effect of introducing small amounts (0.25–1.5%) of activated carbon from coconut shells (ACCS) in UF adhesive on the properties of particleboard. The performed investigations of the adhesive mixture’s properties showed an increase in both viscosity and reactivity. Moreover, the use of loadings of 0.75% and 1% had a positive effect on mechanical properties such as bending strength, modulus of elasticity, and internal bond. In these variants, a delay in the degradation of the adhesive bonds by water was also observed, as indicated by the lower thickness swelling values measured after 2 h. However, under long-term exposure to water, the modification had no considerable effect on the dimensional stability of the boards. Markedly, the addition of 1 and 1.5% of ACCS resulted in a reduction in formaldehyde content, which can be attributed to the excellent adsorption capacity of activated carbon. Overall, a loading of 1% was found to be optimal, resulting in improved strength, enhanced water resistance, and reduced formaldehyde content.
Properties of Lightweight Insulating Boards Produced from Triticale Straw Particles
Insulating materials made from straw are becoming increasingly popular in the construction industry. Straw can be used in the construction of buildings as uncompressed straw chips or in the form of compressed panels. This study aimed to determine the possibility of manufacturing boards from straw particles with densities in the range of 150–400 kg/m3, allowing favorable mechanical properties while simultaneously providing high thermal and acoustic insulation properties. The study also analyzed the influence of the degree of carpentry density on the quality of the manufactured boards. The study shows that insulation boards can be produced from straw particles with satisfactory properties already at densities in the range of 200–150 kg/m3. Boards with this density have a compressive strength of 150 kPa, thermal resistance of 0.033–0.046 W/(m·K), and a sound absorption coefficient above 0.31.
Utilization of Pine and Birch Juvenile Wood for Low-Density Particleboard Production
This study investigated the effect of using juvenile pine and birch wood for the production of particleboards with lowered density, glued with urea-formaldehyde (UF) resin. The wood used was characterized by a number of annual rings ranging from 5 to 13, which ensured that only juvenile wood was used in the study. In addition to the basic characteristics of the wood particles obtained from this type of raw material, the density profiles of the manufactured particleboards, the internal bond, bending strength, modulus of elasticity, swelling, and water absorption after short-term water exposure (2 h) were also investigated. The results were compared to particleboards made from industrial wood particles from mature wood. It was found that particleboards made from juvenile pine wood exhibited higher internal bond than those made from juvenile birch wood. The bending strength of boards made from both types of juvenile wood was comparable to that of industrial particleboards; however, the modulus of elasticity of the particleboards made from juvenile pine was lower, which indicates reduced stiffness. These particleboards also showed higher swelling and water absorption, which may limit their durability under humid conditions. In contrast, birch boards exhibited lower internal bond, but their bending strength and modulus of elasticity were similar to those of industrial particles-based particleboards. Birch boards also showed slightly better water resistance than pine particleboards made from juvenile wood. However, their swelling remained higher than that of industrial particleboards. Overall, particleboards made from juvenile wood, especially birch, show good potential for further research.
Properties of fiber-gypsum composite formed on the basis of hemp (Cannabis sativa L.) fibers grown in Poland and natural gypsum
: Properties of fiber-gypsum composite formed on the basis of hemp (Cannabis sativa L.) fibers grown in Poland and natural gypsum. The popularity of composites reinforced with natural fibers is constantly growing and therefore, they are a subject of many scientific works as well. An example of interesting concept is the use of hemp fibers to reinforce a gypsum matrix and therefore, presented study was aimed to determine the effect of their content on the properties of resultant composites. Moreover, the influence of setting temperature was also investigated. The scope of the research included determination of properties such as: density, setting time, bending strength, modulus of elasticity and thermal conductivity coefficient. Studies have shown that as the amount introduced fibers increases, the density of manufactured composites decreases. Furthermore, increase in the content of hemp causes a significant extension in setting time of the gypsum matrix. Based on the outcomes of mechanical properties, it was found that the optimal content of fibers is 4% and further increase in their share results in a deterioration of flexural strength characteristics. The increase in a setting temperature leads to thereduction in their bending strength and modulus of elasticity. Composites reinforced with hemp fibers demonstrate significantly improved thermal insulation properties
Coffee silverskin and cocoa pod husk modified with methacrylic acid as fillers for the urea-formaldehyde resin in plywood production
Selected Chemical and Physical Properties of Pine Wood Chips Inoculated with Aspergillus and Penicillium Mold Fungi
Mold fungi representing genera of Penicillium and Aspergillus commonly develop on the surface of freshly harvested wood chips during storage. As a result, they are often considered as low-quality material and intended for incineration. Thus, the aim of the present study was to investigate the effect of wood chips infestation with mold fungi representing genera of Aspergillus and Penicillium on their basic chemical and physical properties, such as: chemical structure (evaluated with FTIR spectroscopy), mass loss and hygroscopicity, after an incubation of 3, 6 and 9 weeks. Based on the visual assessment and ergosterol content analysis, it was found that inoculation of wood chips with molds led to the intense fungal development on their surface. However, as observed in FTIR spectra, the presence of molds caused no changes in wood chemical structure. Furthermore, no mass loss and no significant increase in the hygroscopicity of wood were observed. Therefore, pine wood chips overgrown by studied genera of fungi seem to be a valuable material for various applications.
Changes in the Characteristics of Pine Logging Residue during Storage in Forest Stands
A significant amount of logging residue is produced during roundwood harvesting. Logs are often left in forest sites due to, for example, ecological or logistical aspects. Taking into account the fact that the number of studies focused on changes in the properties of the residue is very low, it was decided to conduct research on the effect of a three-year storage period in forest stands on the chemical properties and energy potential of the wood. The research design allowed for the determination of changes during up to three years of storage. The performed analysis showed a highly negative impact on the characteristics of the material. These adverse effects were probably caused by the activity of microorganisms such as fungi and bacteria, as evidenced by the increased concentrations of ergosterol and low-molecular-weight organic acids. Moreover, it was found that wood stored for three years was characterized by a lower cellulose content; an increased percentage of lignin; a reduced content of sterols (desmosterol, stigmasterol, lanosterol and β-sitosterol) and phenolic acids; and reduced antioxidant activity, as determined with the ABTS+ method. Storing logs also led to a reduction in the energy potential of the residues, as shown by a reduction in net and gross calorific value and an increased ash content.
The tea leaves as a filler for uf resin plywood production
The addition of green tea leaves fractions < 0.315 mm as afiller to urea-formaldehyde resin to reduction of emission of formaldehyde from three-layer birch plywood was investigated. Moreover, other properties such as bonding quality and water resistance of plywood were investigated. It was found that green tea had an ability to absorb formaldehyde. This phenomenon was caused by phenolic compounds contained in green tea leaves. The addition of green tea in the amount of 20% and 25% resulted in a decrease in formaldehyde emission fromplywood comparing to the reference sample. Thebonding quality test showed that the addition of tea leaves as a filler did not affect thestrength properties of the tested bond lines.
The Effect of Treatment with Fire Retardant on Properties of Birch Veneer and Manufactured Fire-Resistant Plywood
Alternative Wood Raw Material Sources in Particleboard and OSB Production—Challenges and Perspectives
This review examines the potential use of alternative wood raw materials, including fast-growing plantation species, juvenile wood, non-plantation species, and recycled wood, in the production of particleboard (PB) and oriented strand board (OSB). In light of the ongoing challenges faced by the wood-based industry in securing a stable and sustainable supply of raw materials, these alternatives present several advantages, such as cost-effectiveness, greater availability, and reduced reliance on natural forest resources. Fast-growing plantation species and juvenile wood are particularly suited for lightweight applications, while non-plantation species and recycled wood contribute to sustainability goals by lowering environmental impact and promoting resource efficiency. Nonetheless, the successful integration of these materials requires overcoming certain challenges, including variability in their physical and mechanical properties, as well as the need for tailored adhesive systems and processing parameters. This review examines strategies to optimize production processes and enhance the utilization of waste materials while emphasizing the role of alternative raw materials in advancing circular economy principles. The findings highlight the importance of future research to improve material knowledge, technological solutions, and industry practices, thereby supporting the sustainable development of the wood-based materials sector.
