The effect of using wood chips exposed to mold fungi on the properties of chipboard
2024, Mirski, Radosław, Kawalerczyk, Jakub, Dziurka, Dorota, Stuper-Szablewska, Kinga, Walkiewicz, Joanna
The effect of storage conditions on the strength characteristic of glulam beams
2023, Mirski, Radosław, Kuliński, Marcin, Kawalerczyk, Jakub, Walkiewicz, Joanna, Czarnecki, Rafał
Despite many outdoors applications, the number of works aimed to determine the effect of changing conditions on the properties of glulam beams, in particular those produced in non-standard arrangements, is few. Therefore, the aim of this study was to assess changes in flexural strength properties (MOE, MOR) of the beams stored for 30 months in varying conditions. Analyzed variants of pine GLT beams included five-meter-long structural elements reinforced with oak timber, high-quality pine timber and steel rods stored both in the roofed shed outdoors and inside the climatic chamber. Moisture content of the beam varied significantly depending on the placement of the sensors (on the surface or inside the beam). The average modulus of elasticity after 30 months of storage decreased by approx. 7% compared to initial values. The results varied depending on both the assumed beam arrangement and the applied conditions.
Modified Buckwheat Husk as a Filler for Urea–Formaldehyde Resin in Plywood Production
2024, Kawalerczyk, Jakub, Walkiewicz, Joanna, Sedliačik, Ján, Dukarska, Dorota, Woźniak, Magdalena, Mirski, Radosław
The aim of the presented research was to determine the suitability of both non-modified and modified buckwheat husk (BH) as a filler for urea–formaldehyde adhesive in plywood production. The effect of two modification methods, acetylation and silanization, was investigated. Infrared spectroscopy outcomes confirmed that both acetylation and silanization of the filler had occurred. Based on the results, it was found that the introduction of BH had a significant effect on both the adhesive properties and the characteristics of the manufactured plywood. The application of non-modified husks led to a reduction in viscosity and an extension of the gelation time, and the produced plywood boards were characterized by reduced bonding quality and increased delamination. Modification of the husk surface by acetylation and silanization with 3-aminopropyltriethoxysilane contributed to the noticeable improvement in the resin properties. On the other hand, the improvement in plywood properties, consisting of the increase in bonding quality and reduced delamination, was observed only in the case of the silanized husk. Furthermore, the use of non-modified and acetylated husk did not significantly influence the formaldehyde emission. The reduction in the investigated emission of formaldehyde was observed only in the case of variants containing 15 and 20% of silanized buckwheat husk.
The effect of a phenol-formaldehyde adhesive reinforcement with nanocellulose on the pressing parameters of plywood
2022, Kawalerczyk, Jakub, Dukarska, Dorota, Mirski, Radosław
Researchon improving the reactivity of phenol-formaldehyde (PF) resin and thepossibility of lowering the pressing parameters of wood-based materials manufactured with its participation are still progressing. Due to a number of favorable properties, nanocellulose(NCC) is gaining more and more popularity as a modifier ofwood adhesives. Therefore, theobjective of the study was to assess the possible reduction of plywood pressing parameters due to the reinforcement of PF resin with NCC. Based on the bonding quality results it was found that there is a possibility to reduce pressing time by 25% and pressing temperature by 7%. Moreover, the outcomes of mechanical properties (modulus of elasticity and bending strength) of manufactured plywood indicate that theoretically it could be possible to decrease the pressing parameters even more. However, the shear strength of the glue joints was considered to be alimiting factor for further reduction. The results of delamination test show that plywood bonded with phenolic resin have no tendency to delaminate. Thus, it can be concluded that NCC can be used as a modifier for PF resin which can contribute to the reduction of pressing time and pressing temperature during the plywood manufacturing process.
Medium-density fiberboards from wood fibers and pruned palm leaves bonded with urea–formaldehyde and isocyanate resins
2026, Taghiyari, Hamid R., Ilies, Dorina Camelia, Nadali, Elham, Kawalerczyk, Jakub, Antov, Petar, Dudeva, Viktoria, Pereș, Ana Cornelia, Salimifard, Ehsan
Nanomaterials to Improve Fire Properties in Wood and Wood-Based Composite Panels
2023, Kawalerczyk, Jakub, Walkiewicz, Joanna, Dziurka, Dorota, Mirski, Radosław, Taghiyari, Hamid R., Morrell, Jeffrey J., Husen, Azamal
Potential of Nanomaterials as Formaldehyde Scavengers in Wood-Based Composites
2025, Antov, Petar, Kawalerczyk, Jakub, Lee, Seng Hua, Lubis, Muhammad Adly Rahandi, Savov, Viktor, Antonov, Petar, Lubis, Muhammad Adly Rahandi, Lee, Seng Hua, Taghiyari, Hamid R.
The Application of Various Bark Species as a Fillers for UF Resin in Plywood Manufacturing
2022, Walkiewicz, Joanna, Kawalerczyk, Jakub, Mirski, Radosław, Dziurka, Dorota, Wieruszewski, Marek
The aim of the presented study was to apply various bark species (birch, beech, maple, pine and spruce) as fillers for urea-formaldehyde (UF) resin in three-layer plywood manufacturing. For this purpose, all types of bark were ground and added to the adhesive mixture. The resultant plywood was subjected to investigations of the following: tensile strength, modulus of elasticity (MOE), bending strength (MOR) and formaldehyde emission. The results indicate a reduction in the tensile strength. Moreover, the lack of significant improvement in strength parameters can be explained by too high a load of the filler (20 wt%). In the case of formaldehyde emissions, a reduction was observed for birch (B-1), beech (B-2), maple (B-3) and pine bark (B-4). In addition, an increase in the emission of formaldehyde was recorded only for spruce bark.
The effect of wood particles polyesterification with sorbitol and citric acid on the properties of particleboard produced with the use of PF/pMDI adhesive
2024, Kawalerczyk, Jakub, Kuliński, Marcin, Majlingová, Andrea, Dukarska, Dorota, Mirski, Radosław
AbstractThis study investigated the effect of pine particle polyesterification with the mixture of sorbitol and citric acid (SCA) on the properties of particleboard bonded with the PF/pMDI hybrid resin. The use of SCA with a concentration of 35% contributed to improvement in the internal bond of the particleboards, their water resistance and dimensional stability. However, lowering the concentration to 25% resulted in a deterioration of the properties of produced materials. The effect of different loadings of pMDI in the PF/pMDI resin (0%, 5%, 15%, 25%) was also investigated and the outcomes showed a positive effect of the share of 15% and 25%. Furthermore, boards made of treated particles were characterized by slightly better flammable properties (lower mass loss, flashing point temperature and delayed ignition), and the visibility of the effect increased with the increase in the concentration of the impregnate. The results also indicate that the introduction of pMDI may also influence the ignition of the board.
Experimental Analysis of Bonding in Steel Glued into Pine Timber
2024, Derkowski, Adam, Chuda-Kowalska, Monika, Kawalerczyk, Jakub, Dziurka, Dorota, Mirski, Radosław
Combining steel with wood has been practised for many years. The issue is related to two main areas, i.e., bonding steel elements with wood so that they serve as connectors facilitating the assembly of wood elements and bonding steel elements to wood beams to improve their load-bearing capacity. In the first case, the adhesives used may be relatively expensive and more difficult to apply, whereas in the second one, especially when steel elements are glued inside the glulam (GL) beams, it is better if the adhesives used are more accessible to apply and cheaper. As it seems rational to reinforce wood with high-modulus ties, research has been carried out to compare the connection quality of commercially available adhesives that can be used for this purpose. Moreover, thermosetting adhesives have been applied as an alternative and cheaper solution. Thermostat adhesives also have a high pH of the bond, which prevents the steel from rusting. The research shows that the load-bearing capacity of the bond depends on whether the bars are ribbed or sheet metal. Moreover, among thermosetting adhesives, the most favourable load-bearing values were obtained using a mixture of PF/pMDI (phenol formaldehyde resin/polymeric diphenylmethane diisocyanate) and powder from recycled tyres. The shear strength of these joints was 1.63 N/mm2 and 3.14 N/mm2 for flat specimens and specimens with ribbed bars, respectively.
The Possibility to Use Pine Timber Pieces with Small Size in the Production of Glulam Beams
2022, Dziurka, Dorota, Kawalerczyk, Jakub, Walkiewicz, Joanna, Derkowski, Adam, Mirski, Radosław
Engineered wood products, such as glulam beams, attract much attention from the building industry in recent years. Therefore, there is a constant necessity to seek new models of structural beams, which assume the use of outsized sawn wood pieces as an alternative for the standard construction timber. Three variants of glulam beams, composed of the main yield and side boards arranged in various structures, were proposed. Moreover, the usefulness of wedge-jointed, small-sized timber pieces was also investigated. The manufactured beams were tested, in terms of their mechanical properties, such as bending strength, elastic energy, modulus of elasticity, and resilience. The outcomes have shown that the beams manufactured using wedge-bonded timber of lower grade do not deviate considerably from beams produced from homogeneous lamellas. Furthermore, the results of modulus of elasticity, in the case of the three-layered beams composed of both small-sized non-homogenous main yield and side boards, exceeded the requirements from EN 14080. It allowed us to classify the obtained materials as GL 32c, which is the highest grade specified within the standard.
The Strength of Pine (Pinus sylvestris L.) Sawn Timber in Correlation with Selected Wood Defects
2022, Wieruszewski, Marek, Trociński, Adrian, Kawalerczyk, Jakub, Derkowski, Adam, Mirski, Radosław
Pine timber of Polish origin intended for structural purposes is characterized by significant variability in the quality parameters. Technological suitability determined on the basis of relevant international classifications is based on the assessment of both selected mechanical and physical properties of wood. Moreover, the description of visual properties is also a valuable indicator regarding defect distribution. In the group of quality features playing a crucial role in the classification of sawn timber, there are knots, disruptions of grains, cracks, etc. Thus, the aim of the research was to determine the correlation between the presence of selected defects and the strength properties of individual timber pieces. This type of study is based on a nondestructive test method that allows for high optimization of sawn materials processing. In the case of sawn timber of Polish origin, the modulus of elasticity (MOE) determined using the sonic test is commonly used as a criterion. The research material was harvested from southern Poland. The results of the conducted studies confirmed a correlation between an increasing occurrence of particular types of defects and the results of MOE. Furthermore, as a result of the performed investigations, no significant effect of narrow surface cracks on strength properties was observed.
Alternative Wood Raw Material Sources in Particleboard and OSB Production—Challenges and Perspectives
2025, Dukarska, Dorota, Kawalerczyk, Jakub, Sedliačik, Ján, Antov, Petar, Unisa, Mehr
This review examines the potential use of alternative wood raw materials, including fast-growing plantation species, juvenile wood, non-plantation species, and recycled wood, in the production of particleboard (PB) and oriented strand board (OSB). In light of the ongoing challenges faced by the wood-based industry in securing a stable and sustainable supply of raw materials, these alternatives present several advantages, such as cost-effectiveness, greater availability, and reduced reliance on natural forest resources. Fast-growing plantation species and juvenile wood are particularly suited for lightweight applications, while non-plantation species and recycled wood contribute to sustainability goals by lowering environmental impact and promoting resource efficiency. Nonetheless, the successful integration of these materials requires overcoming certain challenges, including variability in their physical and mechanical properties, as well as the need for tailored adhesive systems and processing parameters. This review examines strategies to optimize production processes and enhance the utilization of waste materials while emphasizing the role of alternative raw materials in advancing circular economy principles. The findings highlight the importance of future research to improve material knowledge, technological solutions, and industry practices, thereby supporting the sustainable development of the wood-based materials sector.
Selected Chemical and Physical Properties of Pine Wood Chips Inoculated with Aspergillus and Penicillium Mold Fungi
2023, Mirski, Radosław, Kawalerczyk, Jakub, Dziurka, Dorota, Stuper-Szablewska, Kinga, Walkiewicz, Joanna
Mold fungi representing genera of Penicillium and Aspergillus commonly develop on the surface of freshly harvested wood chips during storage. As a result, they are often considered as low-quality material and intended for incineration. Thus, the aim of the present study was to investigate the effect of wood chips infestation with mold fungi representing genera of Aspergillus and Penicillium on their basic chemical and physical properties, such as: chemical structure (evaluated with FTIR spectroscopy), mass loss and hygroscopicity, after an incubation of 3, 6 and 9 weeks. Based on the visual assessment and ergosterol content analysis, it was found that inoculation of wood chips with molds led to the intense fungal development on their surface. However, as observed in FTIR spectra, the presence of molds caused no changes in wood chemical structure. Furthermore, no mass loss and no significant increase in the hygroscopicity of wood were observed. Therefore, pine wood chips overgrown by studied genera of fungi seem to be a valuable material for various applications.
The effect of urea-formaldehyde adhesive modification with diisocyanate-functionalized nanocellulose on the properties of particleboard
2024, Kawalerczyk, Jakub, Dziurka, Dorota, Dukarska, Dorota, Woźniak, Magdalena, Walkiewicz, Joanna, Mirski, Radosław
A comprehensive review of lignin-reinforced lignocellulosic composites: Enhancing fire resistance and reducing formaldehyde emission
2024, Iswanto, Apri Heri, Lee, Seng Hua, Hussin, Hazwan M., Hamidon, Tuan Sherwyn, Hajibeygi, Mohsen, Manurung, Harisyah, Solihat, Nissa Nurfajrin, Nurcahyani, Puji Rahmawati, Lubis, Muhammad Adly Rahandi, Antov, Petar, Savov, Viktor, Kristak, Lubos, Kawalerczyk, Jakub, Osvaldová, Linda Makovická, Farid, Samina, Selvasembian, Rangabhashiyam, Fatriasari, Widya
Properties of Lightweight Insulating Boards Produced from Triticale Straw Particles
2023, Lesiecki, Mariusz, Kawalerczyk, Jakub, Derkowski, Adam, Wieruszewski, Marek, Dziurka, Dorota, Mirski, Radosław
Insulating materials made from straw are becoming increasingly popular in the construction industry. Straw can be used in the construction of buildings as uncompressed straw chips or in the form of compressed panels. This study aimed to determine the possibility of manufacturing boards from straw particles with densities in the range of 150–400 kg/m3, allowing favorable mechanical properties while simultaneously providing high thermal and acoustic insulation properties. The study also analyzed the influence of the degree of carpentry density on the quality of the manufactured boards. The study shows that insulation boards can be produced from straw particles with satisfactory properties already at densities in the range of 200–150 kg/m3. Boards with this density have a compressive strength of 150 kPa, thermal resistance of 0.033–0.046 W/(m·K), and a sound absorption coefficient above 0.31.
Propolis extract as a bio-based modifier of urea-formaldehyde adhesive in particleboard production
2025, Kawalerczyk, Jakub, Barczewski, Mateusz, Woźniak, Magdalena, Kuliński, Marcin, Smogór, Hilary, Dukarska, Dorota, Mirski, Radosław
Properties of sandwich boards with a core made of bio-composite particleboard containing wood particles and walnut shells
2024, Dukarska, Dorota, Grześkowiak, Wojciech, Kawalerczyk, Jakub, Klucewicz, Maciej, Florczak, Maciej, Góral, Błażej
AbstractThe aim of the research was to investigate the possibility of producing bio-composite particleboard with a density reduced to 500–550 kg/m3, containing 25% and 50% of walnut shells. In addition, the study also concerned the possibility of using these materials in sandwich systems. Based on the results, it was found that partial replacement of wood particles with ground shells leads to a significant reduction in the strength of the boards bonded with urea-formaldehyde (UF) resin. However, the implementation of a hybrid gluing method consisting of gluing wood particles with UF resin and walnut shells with 4,4′-methylenediphenyl isocyanate (pMDI) caused a significant improvement in the strength of the boards, especially for the variant with the highest shells content. Despite that, the manufactured materials still do not meet the requirements for furniture boards. The next step of the research has shown that these boards can perform well as a core layer in the sandwich boards covered with high-strength HDF boards. Moreover, it was found that increasing the share of walnut shells positively affected the dimensional stability of the resultant boards (thickness swelling and water absorption). However, substitution of wood with shells accelerated the ignition and flameout times of the boards. It increased the heat release without significantly affecting the percentage loss of the boards’ mass during exposure to fire.
The effect of veneer-surface modification with fumed nanosilica on the selected properties of water-resistant plywood
2025, Dukarska, Dorota, Grześkowiak, Wojciech, Kawalerczyk, Jakub, Kuleczka, Weronika