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Gloss level, type of paper and colour of HDF boards finished with the energy-saving acrylic paint system

2024, Henke, Milena, Krystofiak, Tomasz, Salca, Emilia Adela, Lis, Barbara Teresa

The global drive to eliminate mercury is stimulating the development of LED lamps for UV curing of coatings. Despite its many advantages, the transition to this system in the furniture industry presents technological issues. This paper aimed to determine the impact of the paint line’s individual technological and process parameters on the coating’s optical properties, such as colour and gloss of furniture components made of white-coloured light-weight boards. Samples were prepared under the conditions of an industrial paint line using LED and traditional mercury lamps at the rate of 50 m/min. The colour was tested using the CIELAB system on a BYK GARDNER spectrophotometer, while the gloss was measured using the PICO GLOSS meter. Based on the data obtained, the optical parameters were found to be highly stable irrespective of the power drop in the LED lamps. The coordinates L*, b* and gloss G were affected by the amount of topcoat and basecoat, the number of coats, the mercury lamps’ power and the panel grinding programs used. The results of the tests showed that high L* and b* values could be achieved by increasing the number of overlays. This solution also ensures less basecoat and topcoat consumption, contributing to large material savings.

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Adhesion of varnish coatings as a background for analogue and digital printing technologies

2024, Tokarczyk, Maciej, Lis, Barbara Teresa, Salca, Emilia Adela, Krystofiak, Tomasz

In analogue and digital printing technologies, from 3 up to 12 layers of lacquer products are applied. Technological parameters significantly influence the adhesion in the coating system. This article refers to the analysis of the influence of selected technological parameters, such as the number of layers, energy doses distributed by the radiators, and line speed, on the topography and adhesion of varnish coatings formed in the process of varnishing with rollers and UV-curing systems. The appropriately prepared surface can be used as a background layer for the analogue and digital printing technology. Manufacturers must adapt the production process to the particular varnish to obtain finished products with the best possible performance properties. The state of surface free energy and finally adhesion can be assessed by theoretically determining the possibility of an adhesive bonding between the product and the substrate, taking into account the assumptions of the adsorption theory of adhesion and measurement of the contact angle (Θ). An experimental confirmation of adhesion measurements included removing the coatings from the substrate via stamps glued to the coating.