Filters
GL Beams Reinforced with Plywood in the Outer Layer
Glulam beams are increasingly used in the construction industry because of their high strength and the possibility of using round timber with smaller cross-sections. The load-bearing capacity of beams is strongly related to the quality of the outer layers and, in the case of wood, especially the tension zones. For these reasons, this study decided to replace the outer lamella with tensile plywood. The produced beams were subjected to static bending strength and modulus of elasticity evaluation. It was shown that the best static bending strength values were obtained for beams containing plywood in the tension layer. However, the change in structure in the tension zone of beams made of glued laminated timber results not only in an increase in the load capacity of elements produced in this way but also in a decrease in the range/range of the obtained results of bending strength. This way of modifying the construction of glued laminated beams allows a more rational use of available pine timber.
The Effect of Periodic Loading of Glued Laminated Beams on Their Static Bending Strength
Engineered wood products (EWP) such as glulam beams are gaining more and more popularity due to several advantages resulting from the wood itself, as well as the constant search for structural materials of natural origin. However, building materials face some requirements regarding their strength. Thus, the study aimed to assess the static bending strength of structural beams produced with the use of pine wood, after the periodic loading of approximately 80 kN for a year. The manufactured beams differed in the type of facing layers, i.e., pine timber with a high modulus of elasticity and plywood. The produced beams, regardless of their structure, are characterized by a similar static bending strength. Moreover, it has been shown that the loading of beams in the range of about 45% of their immediate capacity does not significantly affect their static bending strength and linear modulus of elasticity.
The Possibility to Use Pine Timber Pieces with Small Size in the Production of Glulam Beams
Engineered wood products, such as glulam beams, attract much attention from the building industry in recent years. Therefore, there is a constant necessity to seek new models of structural beams, which assume the use of outsized sawn wood pieces as an alternative for the standard construction timber. Three variants of glulam beams, composed of the main yield and side boards arranged in various structures, were proposed. Moreover, the usefulness of wedge-jointed, small-sized timber pieces was also investigated. The manufactured beams were tested, in terms of their mechanical properties, such as bending strength, elastic energy, modulus of elasticity, and resilience. The outcomes have shown that the beams manufactured using wedge-bonded timber of lower grade do not deviate considerably from beams produced from homogeneous lamellas. Furthermore, the results of modulus of elasticity, in the case of the three-layered beams composed of both small-sized non-homogenous main yield and side boards, exceeded the requirements from EN 14080. It allowed us to classify the obtained materials as GL 32c, which is the highest grade specified within the standard.
The Possibility of Using Pine Bark Particles in the Chipboard Manufacturing Process
This research evaluated the possibility of using sawmill by-products from the roundwood-processing line in the production of wood-based panels. Due to its number of favorable properties, interesting chemical composition and large reserves resulting from the lack of industrial applications, the research focused particularly on the use of bark. Manufactured variants of boards differed in the proportions of wood chips to bark (70:30, 60:40, 50:50). Moreover, the boards containing only wood chips and a mixture of chips and sawdust were used as references. Urea-formaldehyde adhesive mixed with ammonium nitrate as a hardener was applied as a binding agent for the boards. Based on the mechanical properties (modulus of elasticity, modulus of rupture, internal bonding), physical properties (density, thickness swelling, water absorption) and content and emission of formaldehyde, it was found that it is possible to produce boards characterized by good properties from sawmill by-products without advanced processing. Moreover, the use of bark instead of sawdust in order to increase the homogeneity of the cross-section allows one to obtain panels with significantly lower formaldehyde emission and water uptake.
Possibility of Using Wind Turbine Waste in Particleboard Manufacturing
Recent reports indicate that the development of electricity generation using wind turbines will continue to grow. Despite the long service life of wind turbine blades, their technological life comes to an end at a certain point. Currently, there is no industrial method for recycling them, and the proposed solutions need to consider a complete and comprehensive approach to this material. In many countries, these blades are stored in special landfills and await proposals for rational recycling. It has been proposed that this recyclable yet still troublesome raw material be used in building sheathing boards. Sheathing boards used in the construction industry have a relatively long lifecycle. Three types of polymer chips and two resins, i.e., PF and MUF, were used in the study. The boards’ quality was assessed per the standards specified for particle boards. The resulting boards were characterized by strengths above 20 N/mm2 and an elastic modulus close to 4000 N/mm2. Slightly better results were obtained with the MUF resin.
The Strength of Pine (Pinus sylvestris L.) Sawn Timber in Correlation with Selected Wood Defects
Pine timber of Polish origin intended for structural purposes is characterized by significant variability in the quality parameters. Technological suitability determined on the basis of relevant international classifications is based on the assessment of both selected mechanical and physical properties of wood. Moreover, the description of visual properties is also a valuable indicator regarding defect distribution. In the group of quality features playing a crucial role in the classification of sawn timber, there are knots, disruptions of grains, cracks, etc. Thus, the aim of the research was to determine the correlation between the presence of selected defects and the strength properties of individual timber pieces. This type of study is based on a nondestructive test method that allows for high optimization of sawn materials processing. In the case of sawn timber of Polish origin, the modulus of elasticity (MOE) determined using the sonic test is commonly used as a criterion. The research material was harvested from southern Poland. The results of the conducted studies confirmed a correlation between an increasing occurrence of particular types of defects and the results of MOE. Furthermore, as a result of the performed investigations, no significant effect of narrow surface cracks on strength properties was observed.
Morphological Features of PUR-Wood Particle Composite Foams
The aim of this study was to apply waste wood particles (WP) with different sizes from primary wood processing as a filler for open-cell PUR foams. For this purpose, various wood particle sizes were added as a filler for polyurethane foams (PUR). The effects of the addition of of 0.05–<0.125 mm, 0.125–<0.315 mm, 0.315–1.25 mm, and >1.25–2.0 of WP to the polyurethane matrix on the density, the kinetics of PUR foaming, the cell structure, and the morphology were investigated. Scanning electron microscope (SEM) and X-ray computer tomography were used. Based on the results, it was found that the addition of WP in the amount of 10% leads to an increase in density with an increase in particle size. The research shows that the morphology of the PUR-WP foam is influenced by its particle size. The difference in the number and size of cells in PUR-WP composites depends on the wood particle size. The addition of dust causes the formation of cells of much smaller sizes; confirmed by SEM images. Moreover, computer tomography clearly demonstrates that the WP are well-dispersed within the foams’ structures.
Properties of Lightweight Insulating Boards Produced from Triticale Straw Particles
Insulating materials made from straw are becoming increasingly popular in the construction industry. Straw can be used in the construction of buildings as uncompressed straw chips or in the form of compressed panels. This study aimed to determine the possibility of manufacturing boards from straw particles with densities in the range of 150–400 kg/m3, allowing favorable mechanical properties while simultaneously providing high thermal and acoustic insulation properties. The study also analyzed the influence of the degree of carpentry density on the quality of the manufactured boards. The study shows that insulation boards can be produced from straw particles with satisfactory properties already at densities in the range of 200–150 kg/m3. Boards with this density have a compressive strength of 150 kPa, thermal resistance of 0.033–0.046 W/(m·K), and a sound absorption coefficient above 0.31.
Selected Mechanical Properties of Glue-Laminated Timber Produced from Locally Repaired Timber
This study aimed to evaluate the mechanical properties determined in a 4-point bending test of beams made of lumber from which knots had been locally removed and the resulting loss replaced with sound wood. Three sets of beams were prepared, which differed in the number of layers/lamellas and the position of the lamellas from which edge knots were removed. All the lamellas used in the tests were subjected to a modulus of elasticity assessment. In addition to the distribution of defects, it determined the position of a given piece in the beam structure. The tests showed that high mechanical properties could characterise the beams produced in this way, i.e., a modulus of elasticity close to 12 kN/mm2 and a strength above 40 N/mm2, if the lamellas without knots were located below the outer tension lamella. Significantly better results were obtained when PUR glue was used in the inserts rather than MUF. In this case, beams with an improved outer lamella in the tension zone using semi-circular inserts glued with PUR glue had an average strength of 34.6 N/mm2.
Properties of Rigid Polyurethane Foam Filled with Sawdust from Primary Wood Processing
In this study, the possibility of using sawdust, a by-product of primary wood processing, as a filler (WF) for rigid polyurethane (PUR) foams was investigated. The effects of the addition of 5, 10, 15 and 20% of WF particles to the polyurethane matrix on the foaming process, cell structure and selected physical-mechanical properties such as density, thermal conductivity, dimensional stability, water absorption, brittleness, compressive and bending strengths were evaluated. Based on the results, it was found that the addition of WF in the amount of up to 10% does not significantly affect the kinetics of the foam foaming process, allowing the reduction of their thermal conductivity, significantly reducing brittleness and maintaining high dimensional stability. On the other hand, such an amount of WF causes a slight decrease in the compressive strength of the foam, a decrease in its bending strength and an increase in water absorption. However, it is important that in spite of the observed decrease in the values of these parameters, the obtained results are satisfactory and consistent with the parameters of insulation materials based on rigid PUR foam, currently available on the market.
Mechanical Characterization of Glued Laminated Beams Containing Selected Wood Species in the Tension Zone
The aim of this study was to determine the mechanical properties of laminated beams containing selected wood species in the tension zone using a four-point bending test. Three beam types were manufactured with respect to the timber used in the tension zone, i.e., beams containing oak or beech timber of I and II quality class and pine timber with no defects (as defects had been removed). The manufactured beams were assessed with respect to bending strength and the modulus of elasticity. The obtained results were compared with the performance of BSH (Industrial beams GL made in Germany—Brettschichtholz) industrial beams. We concluded that beams made from pine timber are an appropriate alternative to spruce beams. The static bending strength of the beams made with hardwood faces was 70% higher than that of beams made with pine wood. All types of beams manufactured in the laboratory met the requirements of at least the GL24c class.
Experimental Analysis of Bonding in Steel Glued into Pine Timber
Combining steel with wood has been practised for many years. The issue is related to two main areas, i.e., bonding steel elements with wood so that they serve as connectors facilitating the assembly of wood elements and bonding steel elements to wood beams to improve their load-bearing capacity. In the first case, the adhesives used may be relatively expensive and more difficult to apply, whereas in the second one, especially when steel elements are glued inside the glulam (GL) beams, it is better if the adhesives used are more accessible to apply and cheaper. As it seems rational to reinforce wood with high-modulus ties, research has been carried out to compare the connection quality of commercially available adhesives that can be used for this purpose. Moreover, thermosetting adhesives have been applied as an alternative and cheaper solution. Thermostat adhesives also have a high pH of the bond, which prevents the steel from rusting. The research shows that the load-bearing capacity of the bond depends on whether the bars are ribbed or sheet metal. Moreover, among thermosetting adhesives, the most favourable load-bearing values were obtained using a mixture of PF/pMDI (phenol formaldehyde resin/polymeric diphenylmethane diisocyanate) and powder from recycled tyres. The shear strength of these joints was 1.63 N/mm2 and 3.14 N/mm2 for flat specimens and specimens with ribbed bars, respectively.