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Optimization of Straw Particle Size for Enhanced Biogas Production: A Comparative Study of Wheat and Rapeseed Straw
Biogas production from lignocellulosic biomass, such as wheat and rapeseed straw, is an essential strategy for sustainable energy generation. However, the efficiency of anaerobic digestion depends on the physical characteristics of the substrate, particularly the particle size, which influences microbial accessibility and biogas yield. This study aims to optimize straw particle size for enhanced methane production by evaluating different fractionation levels. The straw was processed using a hammer mill and separated into three size fractions (2.4 mm, 1 mm) alongside non-separated and finely ground (2 mm) samples. The chemical composition was analyzed using X-ray fluorescence (XRF), and key parameters such as pH, dry matter (DM), and organic dry matter (ODM) were assessed. The results indicated that rapeseed straw had lower pH (6.05) and DM than wheat straw (7.01). Biogas yield analysis demonstrated that methane production varied with particle size. For rapeseed straw, non-separated samples achieved the highest methane yield (132.87 m3 Mg⁻1), whereas for wheat straw, methane yield decreased with increased fragmentation, with the highest yield observed for non-separated material (206.65 m3 Mg⁻1). The carbon-to-nitrogen (C/N) ratio was highest in rapeseed straw (153.82), potentially limiting microbial activity, while finer fractions had more balanced ratios. These findings highlight the importance of mechanical pretreatment in optimizing biogas production and provide insights into improving the efficiency of straw-based anaerobic digestion systems.
The Effect of Corn Ensiling Methods on Digestibility and Biogas Yield
This study investigates the impact of different corn silage preparation methods, namely the traditional and Shredlage methods, on digestibility and biogas yield in anaerobic digestion and its nutritional value—the first complex study of its kind. Key parameters of both silage types were analyzed, including chemical composition, fiber content, and elemental makeup. Methane and biogas production were assessed under standardized fermentation conditions. The results showed that the Shredlage method, characterized by more intensive chopping, led to higher biogas and methane yields per unit of organic dry matter compared to traditional silage. This improvement is attributed to enhanced digestibility due to the lower content of neutral detergent fiber (NDF), acid detergent fiber (ADF), and crude fiber in Shredlage. An elemental analysis revealed slight differences in carbon-to-nitrogen (C/N) ratios, with both silages showing values suitable for efficient fermentation. Despite minor variations in mineral content, Shredlage demonstrated greater efficiency in biogas production, particularly for rapid fermentation processes. The findings underscore the importance of silage preparation techniques in optimizing biogas yield and suggest Shredlage as a superior option for enhancing energy recovery in biogas plants. Future work should explore the economic trade-offs and scalability of these methods.
An Analysis of the Physicochemical and Energy Parameters of Briquettes Manufactured from Sewage Sludge Mixtures and Selected Organic Additives
As a by-product of wastewater treatment, sewage sludge can be used for natural, agricultural, or energy purposes. One method of preparing sludge for management and use is solar drying. To intensify the drying process, natural additives can be used to alter the structure of the sludge and accelerate the evaporation of water. This research aimed to evaluate the influences of different organic additives in sewage sludge mixtures on the physicochemical and energy parameters of briquettes. This research was carried out without thermal boosting in a 4 × 2.5 × 2 m plastic tunnel. The tunnel was equipped with three drying stations and control and measuring equipment. In two test series, sludge additives in the form of straw and lignocellulosic materials, sawdust, bark, woodchips, and walnut shells, were used. Briquettes were made from the resulting mixtures and then subjected to physical and chemical analyses. This research showed high variability in the contents of trace elements, nitrogen, and sulphur in relation to an increase in the amount of sludge in the briquettes, which, for the briquettes made from sewage sludge, was nearly twice as high as for the briquettes made from the mixtures. The results of the flue gas analysis for the briquettes with sawdust and wood chip additives were very similar. The briquettes made from sewage sludge with lignocellulosic materials (bark and wood chips) had fuel properties similar to woody biomass, with a calorific value and heat of combustion of 15–16 MJ/kg. Fibrous additives (straw) significantly increased the strength parameters of the briquettes, by more than 50% of the value. The compositions and properties of the mixtures affected the following briquetting parameters: temperature and compressive force. The briquettes made from sewage sludge and additives can be classified according to ISO 21640 as SRFs (solid recovered fuels). In most of the results, the net calorific value (NCV) was 3 to 4; the chlorine content (CL) was 2 to 1; and the mercury content (Hg) was 1. The sewage sludge mixtures facilitated the agricultural and energy use of the briquettes.
Fuel Pelletization of Digestate: A Pathway to Renewable and Sustainable Energy Sources
Digestate as a by-product of biogas production requires appropriate utilization methods to convert it into a valuable resource. This study investigated the feasibility of using digestate from a biogas plant as a sustainable feedstock for fuel pellet production. Digestate from an agricultural biogas plant was dried and pelletized, both with and without the addition of biochar. The resulting pellets were analyzed for their physicochemical properties, elemental composition, and calorific value. Samples of pellets were examined using a calorimeter and XRF analyzer. Results showed that digestate pellets exhibited promising fuel characteristics comparable to traditional wood pellets (17.07–17.11 MJ/kg). However, the addition of biochar, while increasing calorific value, led to high ash content and elevated concentrations of Cl, S, N, Ni, Zn, exceeding acceptable limits defined by ISO 17225-6. Consequently, biochar addition is not recommended due to potential environmental concerns upon combustion. The findings highlight that digestate with initial moisture content of 7–7.5% is the most suitable for pelletization in terms of mechanical durability and strength quality. Further research is recommended to fully assess the environmental and economic viability of digestate-based fuel pellets. This approach addresses two issues: it enables waste utilization and produces a valuable resource.