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The Influence of Temperature on Rheological Parameters and Energy Efficiency of Digestate in a Fermenter of an Agricultural Biogas Plant
This investigation specifically aims to enhance the understanding of digestate flow and mixing behavior across typical temperatures in bioreactors in agricultural biogas plants, facilitating energy-efficient mixing. Experimental tests confirmed that digestate exhibits non-Newtonian characteristics, allowing its flow behavior to be captured by rheological models. This study validated that digestate rheology significantly varies with temperature, which influences flow resistance, mixing efficiency and overall energy requirements. Two rheological models—the Bingham and Ostwald models—were applied to characterize digestate behavior, with the Ostwald model emerging as the most effective for Computational Fluid Dynamic (CFD) simulations, given its balance between predictive accuracy and computational efficiency. Specifically, results suggest that, while three-parameter models, like the Herschel–Bulkley model, offer high precision, their computational intensity is less suitable for large-scale modeling where efficiency is paramount. The small increase in the accuracy of the shearing process description does not compensate for the significant increase in CFD calculation time. Higher temperatures were found to reduce flow resistance, which in turn enables increased flow rates and more extensive mixing zones. This enhanced mass transfer and mixing potential at elevated temperatures are especially pronounced in peripheral areas of the bioreactor, farthest from the agitators. By contributing a model for rheological behavior under realistic bioreactor conditions, this study supports the optimization of energy use in biogas production. These findings emphasize that temperature adjustments within bioreactors could serve as a reliable control strategy to maintain optimal production conditions while minimizing operational costs.
Leverage of Essential Oils on Faeces-Based Methane and Biogas Production in Dairy Cows
Currently, there is an ongoing intensive search for solutions that would effectively reduce greenhouse gas emissions (mainly methane) into the environment. From a practical point of view, it is important to reduce methane emissions from cows in such a way as to simultaneously trim emissions from the digestive system and increase its potential production from feces, which is intended as a substrate used in biogas plants. Such a solution would not only lower animal-based methane emissions but would also enable the production of fuel (in chemical form) with a high yield of methane from biogas, which would boost the economic benefits and reduce the use of fossil fuels. We tested the effect of administering an essential oil blend consisting of 5.5% oils and fats on methane and biogas production from dairy cow feces during fermentation. Three subsequent series (control and experimental) were conducted in dairy cows fed a total mixed ration (TMR) rich in brewer’s cereals and beet pulp, with 20% dry matter (DM) of the total diet. Cows from the experimental group received 20 g/cow/day of essential oil blend, namely a commercial additive (CA). The study showed that CA can increase the production of methane and biogas from dairy cow feces. It can be concluded that in the experimental groups, approx. 15.2% and 14.4% on a fresh matter basis and 11.7% and 10.9% on a dry matter basis more methane and biogas were generated compared to the control group, respectively. Therefore, it can be assumed that the use of CA in cow nutrition improved dietary digestibility, which increased the efficiency of the use of feces organic matter for biogas production.
Biogas Plant Operation: Digestate as the Valuable Product
Fertilization is an essential element in plant cultivation. Supplying the right amounts of nutrients allows plants to grow and develop. Due to the rising price of mineral fertilizers, other fertilizers and soil conditioners are growing in importance. One of these is the digestate produced in agricultural biogas plants. Due to its properties, the digestate can be used directly as a fertilizer. In this case, the effects of application can both change the soil environment and directly affect plant growth. Physical, biological, and thermal transformations can also produce products based on the digestate or its fractions, which can be successfully used for fertilizer purposes. Among other things, this paper discusses the production and use of composts, biocarbon, and/or fertilizer granules from the solid fraction of the digestate. Numerous scientific studies, including the authors’ own research in this article, indicate that digestate can be successfully used as fertilizer, both without processing and with selected methods of treatment. However, further research is needed—especially on the diversity of raw materials used for biogas production and their effects on the composition and performance of the digestate. In addition, research should continue on the processing of digestate into specific products, depending on the needs of soils and plants.
System wsparcia decyzyjnego dla zrównoważonej i zoptymalizowanej pod kątem emisji cieplarnianych produkcji mleka w kluczowych obszarach europejskich SUSAN/IIMILKEY/02/2020
Additives Improving the Efficiency of Biogas Production as an Alternative Energy Source—A Review
Additives for anaerobic digestion (AD) can play a significant role in optimising the process by increasing biogas production, stabilising the system and improving digestate quality. The role of additives largely boils down to: (i) enhancing direct interspecies electron transfer (DIET) between microbial communities, resulting in improved syntrophic interactions and methane production rates (e.g. biochar, magnetite and carbon nanotubes), (ii) adsorption of toxic substances that may inhibit microbial activity (e.g. activated carbon, zeolites), (iii) improving microbial activity and increasing process stability (e.g. cobalt, nickel, iron, selenium), (iv) maintaining optimal pH levels for microbial activity (e.g. magnesium oxide), (v) reducing inhibition (the aforementioned adsorbents and conductive substances), (vi) accelerating the decomposition of complex organic materials into simpler compounds that are more easily digested by microorganisms, thereby increasing the rate of hydrolysis (enzymes, including cellulases, proteases and lipases). Through the aforementioned action, additives can significantly affect AD performance. The function of these materials varies, from enhancing microbial activity to maintaining optimal conditions and protecting the system from inhibitors. The choice of additives should be carefully tailored to the specific needs and conditions of the digester to maximise benefits and ensure sustainability. In light of these considerations, this paper characterizes the most commonly used additives and their combinations based on a comprehensive review of recent scientific publications, including a report on the results of conducted studies. The publication features chapters that describe: carbon-based conductive materials, metal oxide nanomaterials, trace metal and biological additives, including enzymes and microorganisms. It concludes with a chapter summarising reports on various additives and discussing their indications for functional systems with determined properties. A notable advantage of this work is the updated literature data, clear summaries, and a substantive description of the performance of the additives discussed.
Energetic Potential of Tobacco Waste Within Combustion or Anaerobic Digestion
The growing demand for energy biomass encourages the use of waste and by-products from agriculture. The aim of this study was to assess the suitability of tobacco stalks (TSs) for energy use in the combustion and anaerobic digestion (AD) process, as well as the technical and environmental effects of energy production from this waste raw material. Laboratory tests were conducted on the energy parameters of TS biomass, the chemical composition of ash from its combustion, and the efficiency and composition of biogas generated during the AD process of TS silage with various silage additives. The tests were conducted in accordance with the standards applicable to biomass fuels. The energy yield and emission reduction obtained by the replacement of conventional energy sources were calculated. The energy parameters of TS were inferior compared to the raw materials most often burned in boilers (wood, straw). The high ash content (7.31% in dry mass) and its chemical composition may adversely affect heating devices. Methane yield from TS silage was lower (18.55–24.67 m3/Mg FM) than from silage from crops grown for biogas plants (i.e., 105 m3/Mg for maize silage). Silage additives improved TS silage quality and methane yield (from 18.55 to 21.71–24.67 m3 CH4/Mg in case of silages with additives. Energy yield and emission reduction were higher in the case of TS combustion, but AD is a process consistent with the circular economy. Both TS energy management processes are in line with the Sustainable Development Goals as they prevent the devaluation of agricultural waste, providing a valuable resource for bioenergy.
Fundamentals, Operation and Global Prospects for the Development of Biogas Plants-A Review
As the global demand for renewable energy continues to rise, biogas production has emerged as a promising solution for sustainable energy generation. This review article presents the advantages of biogas technologies (mainly agricultural, based on waste of animal and plant origin) and extensively discusses the main principles of biogas production in the anaerobic digestion (AD). In this respect, the main parameters of the process, which require monitoring and decisive for its efficiency are described, therefore: temperature, pH value, retention time and organic loading rate (OLR). The principles of substrate selection are also discussed and the necessity and advantages of the use of organic waste according to the model of a circular economy and the concept of sustainable development, are indicated. It is emphasized that according to the new European regulations, the crops classified as food cannot be considered energy crops. The part on biogas production is summarised with an explanation of the necessity to treat and purify biogas. Biogas purification is important from the point of view of the efficiency of its conversion into electricity. A special place in this paper is devoted to the design, construction, functioning and operation of biogas plants, based on both scientific and practical aspects. In conclusion of this chapter, the economic aspects and profitability of operating biogas plants are discussed. Cost and benefit analyses are the major tool used for the systematic evaluation of the financial costs and potential benefits associated with the operation of biogas plants. The important fact is that the return on investment can be achieved within a few years, provided the activities are well-planned and executed. In addition to the fundamental issues of the operation of biogas plants, this article presents the global situation regarding the development of biogas plants, discussing in detail the specific needs and limitations on different continents. It is a interesting and extensive part of this article. The global agricultural biogas market is at very different levels of development. Most such installations are located in Asia and Europe. China has the highest number of biogas plants, with more than 100,000 biogas plants, followed by Germany with over 10,000 plants. In addition to the 100,000 biogas plants, China also has a large number of household biogas units, which gives a total of approx. 40 million operating units. The article concludes with a discussion of opportunities and barriers to the development of biogas plants, pointing to: financial issues, access to feedstock, political regulations, public awareness and the geopolitical situation. The most frequently cited reasons for investment failure include economic problems, lack of professional knowledge.
Profitability of the agricultural biogas plants operation in Poland, depending on the substrate use model
Evaluation of the Effects of Using the Giant Miscanthus (Miscanthus × Giganteus) Biomass in Various Energy Conversion Processes
The giant miscanthus (Miscanthus × giganteus) is one of the most essential energy plants. It also finds various alternative uses, including installing belts to prevent soil erosion. Biomass from such belts should be removed and rationally managed every year. The parameters of miscanthus biomass were investigated in terms of its suitability for combustion and anaerobic fermentation. Under the conditions of the experiment, miscanthus achieved a stable yield already in the second year of vegetation, mainly due to the high planting density. Energy parameters turned out to be typical for straw biomass (calorific value 18.06 MJ/kg). Relatively low ash melting temperatures (<1400 °C) and their chemical composition meant a high risk of contamination depositing on heating devices, which is often indicated as a shortcoming of biomass compared to hard coal. Miscanthus silage can be a valuable substrate for anaerobic digestion, but it requires a sufficiently early harvest, which affects the yield of biomass. The yield of energy in biomass obtained after drying plants was 163,623.6 MJ/ha. In contrast, the yield of energy from biomass collected in summer and processed into biomethane was much lower and amounted to 72,978.2 MJ/ha.
The Effect of Corn Ensiling Methods on Digestibility and Biogas Yield
This study investigates the impact of different corn silage preparation methods, namely the traditional and Shredlage methods, on digestibility and biogas yield in anaerobic digestion and its nutritional value—the first complex study of its kind. Key parameters of both silage types were analyzed, including chemical composition, fiber content, and elemental makeup. Methane and biogas production were assessed under standardized fermentation conditions. The results showed that the Shredlage method, characterized by more intensive chopping, led to higher biogas and methane yields per unit of organic dry matter compared to traditional silage. This improvement is attributed to enhanced digestibility due to the lower content of neutral detergent fiber (NDF), acid detergent fiber (ADF), and crude fiber in Shredlage. An elemental analysis revealed slight differences in carbon-to-nitrogen (C/N) ratios, with both silages showing values suitable for efficient fermentation. Despite minor variations in mineral content, Shredlage demonstrated greater efficiency in biogas production, particularly for rapid fermentation processes. The findings underscore the importance of silage preparation techniques in optimizing biogas yield and suggest Shredlage as a superior option for enhancing energy recovery in biogas plants. Future work should explore the economic trade-offs and scalability of these methods.
Preparation of Samples for the Study of Rheological Parameters of Digested Pulps in a Bioreactor of an Agricultural Biogas Plant
The studies of the rheology of digested pulp from agricultural biogas plants have often been fragmentary and non-standardised due to their complexity and time-consuming nature. As a result of measurements, it was possible to develop a procedure and range of measurements for the correct determination of the parameters of the carrier substance. The applicability of the coaxial cylinder measurement system was demonstrated for assessing the rheological parameters of digested pulp from a fermenter that utilises agricultural biomass. To determine the characteristics of solid particles, the Zingg diagram was used, inter alia, allowing the comparison of particles from each fraction. The analysis of the shape and size of solid particles may help to describe the onset of motion of this phase, flow type, or sedimentation type. The authors propose a completely new research approach to obtain an appropriate, repeatable test conditions of medium, which is the carrier liquid from the biogas plant reactor. The proposed methodology and the scenario of the entire study make it possible to achieve scalable and comparable test results in any laboratory. The proposed solution eliminates the influence of most external factors on the sample and rheological measurements, and the effectiveness of the presented procedure was confirmed in tests.
Sposób postępowania z osadami po fermentacji metanowej, zwłaszcza w oczyszczalni ścieków, mający na celu zmniejszenie ilości osadów oraz dodatkową produkcję biogazu
Ukraine’s biogas potential: a comprehensive assessment of energy yields and of feedstock availability
Bioreaktor ze złożem ruchomym, zwłaszcza do rekultywacji silnie zanieczyszczonych akwakultur i małych zbiorników wodnych
Ruderal Habitats: A Source for Biomass and Biogas
The aim of the study was to evaluate the chemical composition and biogas potential of selected ruderal and expansive plant species: Heracleum sosnowskyi, Aegopodium podagraria, Chaerophyllum bulbosum, Acer negundo, and Urtica dioica. Plant material was collected from a 19th-century park in the village of Niegolewo (Greater Poland Voivodship) and analyzed for cellulose, lignin, hemicellulose, extractives, and ash content before and after methane fermentation. Fermentation followed DIN 38 414-S8, and chemical analyses used standardized methods (TAPPI, Seifert, and DIN). Statistical analyses included ANOVA, CVA, and hierarchical clustering. The highest biogas yield was obtained from A. podagraria, which is associated with low lignin and high hemicellulose degradation. The results confirm the potential of ruderal biomass as a diverse source for biogas production.
Current State of Development of Demand-Driven Biogas Plants in Poland
Renewable energy sources (RES) are the foundation of the ongoing energy transition in Poland and worldwide. However, increased use of RES has brought several challenges, as most of these sources are dependent on weather conditions. The instability and lack of control over electricity production lead to both overloads and power shortages in transmission and distribution networks. A significant advantage of biogas plants over sources such as photovoltaics or wind turbines is their ability to control electricity generation and align it with actual demand. Biogas produced during fermentation can be temporarily stored in a biogas tank above the digester and later used in an enlarged CHP unit to generate electricity and heat during peak demand periods. While demand-driven biogas plants operate similarly to traditional installations, their development requires navigating regulatory and administrative procedures, particularly those related to the grid connection of the generated electricity. In Poland, it has only recently become possible to obtain grid connection conditions for such installations, following the adoption of the Act of 28 July 2023, which amended the Energy Law and certain other acts. However, the biogas sector still faces challenges, particularly the need for effective incentive mechanisms and the removal of regulatory and economic barriers, especially given its estimated potential of up to 7.4 GW.
Research on a New Method of Water Recovery from Biogas Plant Digestate
Digestate is a product with valuable fertilizing properties, remaining after the anaerobic fermentation process. An essential feature of the substance in question is its high water content of up to 97%. To improve the fertilizer value of the digestate, it is necessary to dehydrate it to produce a concentrated product. This paper determined the possibility of dewatering the digestate using an innovative reactor design. The study, conducted on a laboratory scale, used digestate from a Polish biogas plant. The dewatering technique described in the paper is based on the evaporation and condensation of water vapor on the inner surface of the reactor dome. The condensate accumulated on the leach trough and was directed to a storage tank. During the weeks of testing, 11.5 kg of condensate was separated from the initial weight of the digestate (32 kg), with a dry weight of 6.11%. The resulting condensate from dehydration had an average pH value of 9.0 and an average ammonium nitrogen content of 2.07 g∙kg−1. The economic calculations made in the paper allowed for estimating the expected savings associated with the management of digestate in Poland. The research showed the proposed technology’s high potential for dewatering digestate under laboratory conditions.
