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  4. The Influence of Temperature on Rheological Parameters and Energy Efficiency of Digestate in a Fermenter of an Agricultural Biogas Plant
 
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The Influence of Temperature on Rheological Parameters and Energy Efficiency of Digestate in a Fermenter of an Agricultural Biogas Plant

Type
Journal article
Language
English
Date issued
2024
Author
Gruszczyński, Maciej Filip
Kałuża, Tomasz 
Czekała, Wojciech 
Zawadzki, Paweł 
Mazurkiewicz, Jakub 
Matz, Radosław 
Pawlak, Maciej 
Jarzembowski, Paweł
Nezhad, Farokh Sahraei
Dach, Jacek 
Faculty
Wydział Inżynierii Środowiska i Inżynierii Mechanicznej
PBN discipline
environmental engineering, mining and energy
Journal
Energies
ISSN
1996-1073
DOI
10.3390/en17236111
Web address
https://www.mdpi.com/1996-1073/17/23/6111
Volume
17
Number
23
Pages from-to
art. 6111
Abstract (EN)
This investigation specifically aims to enhance the understanding of digestate flow and mixing behavior across typical temperatures in bioreactors in agricultural biogas plants, facilitating energy-efficient mixing. Experimental tests confirmed that digestate exhibits non-Newtonian characteristics, allowing its flow behavior to be captured by rheological models. This study validated that digestate rheology significantly varies with temperature, which influences flow resistance, mixing efficiency and overall energy requirements. Two rheological models—the Bingham and Ostwald models—were applied to characterize digestate behavior, with the Ostwald model emerging as the most effective for Computational Fluid Dynamic (CFD) simulations, given its balance between predictive accuracy and computational efficiency. Specifically, results suggest that, while three-parameter models, like the Herschel–Bulkley model, offer high precision, their computational intensity is less suitable for large-scale modeling where efficiency is paramount. The small increase in the accuracy of the shearing process description does not compensate for the significant increase in CFD calculation time. Higher temperatures were found to reduce flow resistance, which in turn enables increased flow rates and more extensive mixing zones. This enhanced mass transfer and mixing potential at elevated temperatures are especially pronounced in peripheral areas of the bioreactor, farthest from the agitators. By contributing a model for rheological behavior under realistic bioreactor conditions, this study supports the optimization of energy use in biogas production. These findings emphasize that temperature adjustments within bioreactors could serve as a reliable control strategy to maintain optimal production conditions while minimizing operational costs.
Keywords (EN)
  • "digested pulp

  • agricultural biogas plant

  • influence of temperature

  • rheological parameters

  • flow behavior

  • digested pulp mixing"

License
cc-bycc-by CC-BY - Attribution
Open access date
November 27, 2024
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