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Methods of Handling the Cup Plant (Silphium perfoliatum L.) for Energy Production
The aim of the study was to determine the possibilities of using cup plants (Silphium perfoliatum L.) to generate energy. The energy balances of the combustion and anaerobic digestion were compared. The research showed that cup plants could be used as a raw material for solid fuel and for anaerobic digestion. An energy balance simulation showed that electricity could be generated through the anaerobic digestion of cup plants. The following amounts could be generated in the anaerobic digestion process: 1069 kWhe from 1 Mg of the raw material fragmented with an impact mill, 738.8 kWhe from 1 Mg of the raw material extruded at a temperature of 150 °C, and as much as 850.1 kWhe from 1 Mg of the raw material extruded at 175 °C. The energy balance of the combustion of biofuel in the form of cup plant pellets showed that 858.28 kWht could be generated from 1 Mg of the raw material. The combustion of solid biofuel generated a relatively low amount of heat in comparison with the expected amount of heat from a biogas-powered cogeneration system due to the high energy consumption of the processes of drying and agglomeration of the raw material for the production of pellets.
Research on a New Method of Water Recovery from Biogas Plant Digestate
Digestate is a product with valuable fertilizing properties, remaining after the anaerobic fermentation process. An essential feature of the substance in question is its high water content of up to 97%. To improve the fertilizer value of the digestate, it is necessary to dehydrate it to produce a concentrated product. This paper determined the possibility of dewatering the digestate using an innovative reactor design. The study, conducted on a laboratory scale, used digestate from a Polish biogas plant. The dewatering technique described in the paper is based on the evaporation and condensation of water vapor on the inner surface of the reactor dome. The condensate accumulated on the leach trough and was directed to a storage tank. During the weeks of testing, 11.5 kg of condensate was separated from the initial weight of the digestate (32 kg), with a dry weight of 6.11%. The resulting condensate from dehydration had an average pH value of 9.0 and an average ammonium nitrogen content of 2.07 gâkgâ1. The economic calculations made in the paper allowed for estimating the expected savings associated with the management of digestate in Poland. The research showed the proposed technologyâs high potential for dewatering digestate under laboratory conditions.
Smart Resource Management and Energy-Efficient Regimes for Greenhouse Vegetable Production
Greenhouse vegetable production faces significant challenges due to the non-stationary and nonlinear dynamics of the cultivation environment, which demand adaptive and intelligent control strategies. This study presents an intelligent control system for greenhouse complexes based on artificial neural networks and fuzzy logic, optimized using genetic algorithms. The proposed system dynamically adjusts PI controller parameters to maintain optimal microclimatic conditions, including temperature and humidity, enhancing resource efficiency. Comparative analyses demonstrate that the genetic algorithm-based tuning outperforms traditional and fuzzy adaptation methods, achieving superior transient response with reduced overshoot and settling time. Implementation of the intelligent control system results in energy savings of 10â12% compared to conventional stabilization algorithms, while improving decision-making efficiency for electrotechnical subsystems such as heating and ventilation. These findings support the development of resource-efficient cultivation regimes that reduce energy consumption, stabilize agrotechnical parameters, and increase profitability in greenhouse vegetable production. The approach offers a scalable and adaptable solution for modern greenhouse automation under varying environmental conditions.
Analysis of Sewage Sludge Drying Parameters Using Different Additives
This paper describes the process of drying sewage sludge mixtures with the addition of various components: straw chaff, wood sawdust, ash, bark, wood chips, and walnut shells. The tests were conducted in two series: summer and autumn (with maximum insolation of 24.1 and 29.8 MJâmâ2, respectively). Using a set of sensors with which the experimental station was equipped, the parameters of the environment (temperature, humidity, and insolation) and the parameters of the dried mixtures (temperature and humidity) were measured. Based on the results obtained, the influence of external factors on the parameters, time, and drying effect of the respective mixtures was analyzed. With the initial moisture content of the mixtures ranging from 41 to 79%, a final moisture content of 6 to 49% was obtained, depending on the components and drying conditions. It was found that the drying rate was most influenced by the amount of solar energy and the associated outdoor (maximum 29 °C and 19 °C) and indoor (maximum 33 °C and 24 °C) air temperatures, and in the second series, there was an additional effect of the temperature of the mixtures (maximum 30 °C), upon which the intensity of water evaporation depended. Straw chaff and walnut shells proved to be the best additives, for which the highest drying rates were obtained (max. 50 to 60% humidity drop). The possibility of using dried materials for agricultural and energy purposes was indicated. This approach is in line with the principles of sustainable development.
The Influence of Temperature on Rheological Parameters and Energy Efficiency of Digestate in a Fermenter of an Agricultural Biogas Plant
This investigation specifically aims to enhance the understanding of digestate flow and mixing behavior across typical temperatures in bioreactors in agricultural biogas plants, facilitating energy-efficient mixing. Experimental tests confirmed that digestate exhibits non-Newtonian characteristics, allowing its flow behavior to be captured by rheological models. This study validated that digestate rheology significantly varies with temperature, which influences flow resistance, mixing efficiency and overall energy requirements. Two rheological modelsâthe Bingham and Ostwald modelsâwere applied to characterize digestate behavior, with the Ostwald model emerging as the most effective for Computational Fluid Dynamic (CFD) simulations, given its balance between predictive accuracy and computational efficiency. Specifically, results suggest that, while three-parameter models, like the HerschelâBulkley model, offer high precision, their computational intensity is less suitable for large-scale modeling where efficiency is paramount. The small increase in the accuracy of the shearing process description does not compensate for the significant increase in CFD calculation time. Higher temperatures were found to reduce flow resistance, which in turn enables increased flow rates and more extensive mixing zones. This enhanced mass transfer and mixing potential at elevated temperatures are especially pronounced in peripheral areas of the bioreactor, farthest from the agitators. By contributing a model for rheological behavior under realistic bioreactor conditions, this study supports the optimization of energy use in biogas production. These findings emphasize that temperature adjustments within bioreactors could serve as a reliable control strategy to maintain optimal production conditions while minimizing operational costs.
An Analysis of the Physicochemical and Energy Parameters of Briquettes Manufactured from Sewage Sludge Mixtures and Selected Organic Additives
As a by-product of wastewater treatment, sewage sludge can be used for natural, agricultural, or energy purposes. One method of preparing sludge for management and use is solar drying. To intensify the drying process, natural additives can be used to alter the structure of the sludge and accelerate the evaporation of water. This research aimed to evaluate the influences of different organic additives in sewage sludge mixtures on the physicochemical and energy parameters of briquettes. This research was carried out without thermal boosting in a 4 Ă 2.5 Ă 2 m plastic tunnel. The tunnel was equipped with three drying stations and control and measuring equipment. In two test series, sludge additives in the form of straw and lignocellulosic materials, sawdust, bark, woodchips, and walnut shells, were used. Briquettes were made from the resulting mixtures and then subjected to physical and chemical analyses. This research showed high variability in the contents of trace elements, nitrogen, and sulphur in relation to an increase in the amount of sludge in the briquettes, which, for the briquettes made from sewage sludge, was nearly twice as high as for the briquettes made from the mixtures. The results of the flue gas analysis for the briquettes with sawdust and wood chip additives were very similar. The briquettes made from sewage sludge with lignocellulosic materials (bark and wood chips) had fuel properties similar to woody biomass, with a calorific value and heat of combustion of 15â16 MJ/kg. Fibrous additives (straw) significantly increased the strength parameters of the briquettes, by more than 50% of the value. The compositions and properties of the mixtures affected the following briquetting parameters: temperature and compressive force. The briquettes made from sewage sludge and additives can be classified according to ISO 21640 as SRFs (solid recovered fuels). In most of the results, the net calorific value (NCV) was 3 to 4; the chlorine content (CL) was 2 to 1; and the mercury content (Hg) was 1. The sewage sludge mixtures facilitated the agricultural and energy use of the briquettes.
Application of the Monte-Carlo Method to Assess the Operational Reliability of a Household-Constructed Wetland with Vertical Flow: A Case Study in Poland
The objective of this study was to model the operation of a vertical-flow constructed wetland (VF-CW) for domestic wastewater, using Monte-Carlo simulations and selected probability distributions of various random variables. The analysis was based on collected wastewater quality data, including the values of the pollutant indicators BOD5 (biochemical oxygen demand), CODCr (chemical oxygen demand), and TSS (total suspended solids), in the 2017â2020 period. AndersonâDarling (AâD) statistics were applied to assess the fit of the theoretical distributions to the empirical distributions of the random variables under study. The selection of the best-fitting statistical distributions was determined using the percentage deviation (PBIAS) criterion. Based on the analyses that were performed, the best-fitting statistical distributions for the pollution indicators of the raw wastewater were the generalised extreme value distribution for BOD5, the Gaussian distribution for CODCr, and the log-normal distribution for TSS. For treated effluent, the log-normal distribution was the best fit for BOD5 and CODCr; the semi-normal distribution, for TSS. The new data generated using the Monte-Carlo method allowed the reliability of the VF-CW operation to be assessed by determining the reliability indices, i.e., the average efficiency of the removal of pollutants (η), the technological efficiency index (R), the reliability index (CR), and the risk index of the negative control of the sewage treatment plant operation (Re). The obtained results indicate that only in the case of CODCr, the analysed treatment facility may fail to meet the requirements related to the reduction of organic pollutants to the required level, which is evidenced by the values of the indicators CR = 1.10, R = 0.49, and η = 0.82. In addition, the risk index of the negative operation of the facility (Re) assumes a value of 1, which indicates that during the period of its operation, the VF-CW system will not operate with the required efficiency in relation to this indicator. The novelty of this work is the implementation of the indicated mathematical simulation methods for analysing the reliability of the operation of the domestic wastewater treatment facility.
Influence of the Parameters of Used Biochar on the Dark Fermentation Process
The aim of the work was to analyze the impact of biochar produced under various production conditions on the course of the dark (hydrogen) fermentation process. A series of experiments were planned, in which the starting material was digestate from a functioning agricultural biogas plant. Changes in the physicochemical properties and microstructure of biochar obtained in the manufacturing process with different parameters were also analyzed. Another issue analyzed was the size and dynamics of the gas production during dark fermentation with the use of various types of auxiliary material. This work showed that increasing the temperature and holding time during the production of biochar from digestion pulp improved the dynamics of biohydrogen production during the process of dark fermentation. The results of this research can be used in industrial research to optimize the process of biohydrogen production using biochar.
Modern Technologies for Waste Management: A Review
Facing the problem of increasing waste, scientists, foundations, and companies around the globe resulted in ideas and invented technologies to slow down the process. Sources of waste range from industrial waste (e.g., construction and demolition materials, hazardous wastes, ashes) to municipal solid waste (e.g., food wastes, paper, cardboard, plastics, textiles). Modern solutions do not focus only on technological aspects of waste management but also on sociological ones. Thanks to the Internet and social media platforms, scientists can influence ecological consciousness and awareness on a much larger scale. This research was conducted using the search keywords related to modern technologies for waste management. This paper presents a spectrum of selected modern solutions that changed in recent years and how they have impacted waste management. It also discusses challenges and future directions of waste management in the context of the circular economy. The use of modern solutions in waste management allows to achieve selected goals of sustainable development.
SposĂłb zwiÄkszenia sprawnoĆci energetycznej biogazowni oraz ukĆad do zwiÄkszenia sprawnoĆci energetycznej biogazowni
Application of Post-Flotation Dairy Sludge in the Production of Wood Pellets: Pelletization and Combustion Analysis
The amount and variety of waste increases every year. One of the places where biodegradable waste is generated is the agri-food industry, where it is possible to utilize it for the purpose of energy production. The aim of this research was to determine the possibility of using post-floatation dairy sludge as a raw material for co-pelletization with sawdust. The scope of this work included physical and chemical characterizations of the feedstock, the co-pelletization process, and the combustion of the produced pellets, combined with an exhaust analysis. The obtained values of the pelletsâ density at each level of sludge addition allowed us to conclude that the obtained pellets had a good market quality and constituted a full-fledged, innovative solid fuel, in accordance with the guidelines of the latest, currently applicable ISO 17225 standard. Furthermore, adding ca. 20%wt of sludge to sawdust resulted in a 30% decrease in the pelletization power demand, and still, the combustion characteristics of the pellets met the European Ecodesign emission limitations in terms of the CO and NOx content in the exhaust. The addition of post-flotation dairy sludge to sawdust has a beneficial influence on the production of fuel pellets by decreasing the energy consumption of the pelletization process and improving the pelletsâ kinetic durability. Due to legal requirements and the pursuit of the circular economy principle, one should expect an increased interest in the use of agri-food waste for the production of biofuels.
Sustainable Use of Digestate from Biogas Plants: Separation of Raw Digestate and Liquid Fraction Processing
This review provides an overview of the various aspects involved in the digestate separation process with a focus on the best solution. The paper discusses the possibility of processing the liquid fraction using membrane separation processes and evaporation. Despite the identical goal of digestate separation, the solutions presented have many differences. These differences affect each processâs capital, operating costs, efficiency, and complexity. Among the selected solutions, the most popular technology for separating digestate is a screw press. Its advantage is the simplicity of its design compared to the centrifuges or filter presses used. In addition to the economic aspect, a definite advantage of mechanical separation is the possibility of using the liquid fraction to reduce the dry matter of the feedstock for biogas plants. Regardless of the chosen technology, striving for the closed-cycle operation of biogas plants and optimizing production processes is now becoming necessary. Proper management of the digestate is a crucial element of the operational efficiency of any biogas plant in case of the sustainable energy. The prepared article will fill some gaps in knowledge and indicate further directions of action. It is necessary to further develop research on methods of digestate separation.
Water, Wastewater and Waste Management for Sustainable Development
The subjects of environmental protection, climate change, and sustainability are gaining in importance every year [...]
Neural Image Analysis for the Determination of Total and Volatile Solids in a Composted Sewage Sludge and Maize Straw Mixture
Waste management is one of most important challenges in environmental protection. Much effort is put into the development of waste treatment methods for further use. A serious problem is the treatment of municipal sewage sludge. One method that is useful for this substrate is composting. However, it is reasonable to compost a sewage sludge mixed with other substrates, such as maize straw. To carry out the composting process properly, it is necessary to control some parameters, including the total solids and volatile solids content in the composted mixture. In this paper, a method for the determination of the total solids and volatile solids content based on image analysis and neural networks was proposed. Image analysis was used for the determination of the colour and texture parameters. The three additional features describing the composted material were percentage of sewage sludge, type of maize straw, and stage of compost maturity. The neural models were developed based on various combinations of the input parameters. For both the total solids and volatile solids content, the most accurate models were obtained using all input parameters, including 30 parameters for image colour and texture and three features describing the composted material. The uncertainties of the developed models, expressed by the MAPE error, were 2.88% and 0.59%, respectively, for the prediction of the total solids and volatile solids content.
Economic and Energy Efficiency Analysis of the Biogas Plant Digestate Management Methods
The aim of this study was to conduct a comprehensive economic and energy efficiency analysis of selected digestate management methods, considering their implications on operational costs and resource management. To achieve this aim, the study focuses on a comparative assessment of different digestate management methods, including land application, mechanical separation, the composting process and pellet production. The economic analysis involves the evaluation of the initial investment, operational expenses, and potential revenue streams associated with each method. The most economical and popular solution of digestate management is direct use as fertilizer, with total costs of 1.98 EUR·Mgâ1. All of the other methods involve higher digestate management costs, respectively; for separation it is 2.42 EUR·Mgâ1, for composting it is 2.81 EUR·Mgâ1. The process that is the most energy-intensive, but profitable, is the production of pellets from digestate, resulting in profits of 334,926 EUR·yearâ1. It should be noted that the other analyzed methods of digestate management also bring many environmental benefits, affecting sustainability and reducing emissions. The results of this research will contribute unique data on the feasibility of managing the digestate and its fractions. The calculations of economic and energy values for different strategies will allow for the optimization of the overall performance of the biogas plant, thus promoting a circular economy.
