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The Effect of Treatment with Fire Retardant on Properties of Birch Veneer and Manufactured Fire-Resistant Plywood
Physico-Mechanical Characteristics of Gypsum–Fiber Boards Manufactured with Hydrophobically Impregnated Fibers
Although gypsum-based building materials exhibit many positive characteristics, solutions are still being searched for to reduce the use of gypsum or improve the physico-mechanical properties of board materials. In this study, an attempt was made to produce gypsum boards with hemp fibers. Although hemp fibers can be a specific reinforcement for gypsum-based board materials, they negatively affect the gypsum setting process due to their hygroscopic characteristics. Fibers impregnated with derivatives based on polyvinyl acetate, styrene–acrylic copolymer and pMDI (polymeric diphenylmethane diisocyanate) were used in this study. Gypsum–fiber boards produced with impregnated fibers showed approximately 30% higher mechanical properties as determined by the 3-point bending test. The positive effect of the impregnates on the hemp fibers was confirmed by FTIR (Fourier-transform infrared spectroscopy) and TG/DTA (thermogravimetric analysis/thermal gravimetric analysis) analysis.
Experimental Analysis of Bonding in Steel Glued into Pine Timber
Combining steel with wood has been practised for many years. The issue is related to two main areas, i.e., bonding steel elements with wood so that they serve as connectors facilitating the assembly of wood elements and bonding steel elements to wood beams to improve their load-bearing capacity. In the first case, the adhesives used may be relatively expensive and more difficult to apply, whereas in the second one, especially when steel elements are glued inside the glulam (GL) beams, it is better if the adhesives used are more accessible to apply and cheaper. As it seems rational to reinforce wood with high-modulus ties, research has been carried out to compare the connection quality of commercially available adhesives that can be used for this purpose. Moreover, thermosetting adhesives have been applied as an alternative and cheaper solution. Thermostat adhesives also have a high pH of the bond, which prevents the steel from rusting. The research shows that the load-bearing capacity of the bond depends on whether the bars are ribbed or sheet metal. Moreover, among thermosetting adhesives, the most favourable load-bearing values were obtained using a mixture of PF/pMDI (phenol formaldehyde resin/polymeric diphenylmethane diisocyanate) and powder from recycled tyres. The shear strength of these joints was 1.63 N/mm2 and 3.14 N/mm2 for flat specimens and specimens with ribbed bars, respectively.
Activated Carbon from Coconut Shells as a Modifier of Urea–Formaldehyde Resin in Particleboard Production
Various methods for the effective modification of urea–formaldehyde (UF) adhesives, aimed at enhancing the performance of wood-based materials, have been continually explored worldwide. The aim of this work was to investigate and evaluate the effect of introducing small amounts (0.25–1.5%) of activated carbon from coconut shells (ACCS) in UF adhesive on the properties of particleboard. The performed investigations of the adhesive mixture’s properties showed an increase in both viscosity and reactivity. Moreover, the use of loadings of 0.75% and 1% had a positive effect on mechanical properties such as bending strength, modulus of elasticity, and internal bond. In these variants, a delay in the degradation of the adhesive bonds by water was also observed, as indicated by the lower thickness swelling values measured after 2 h. However, under long-term exposure to water, the modification had no considerable effect on the dimensional stability of the boards. Markedly, the addition of 1 and 1.5% of ACCS resulted in a reduction in formaldehyde content, which can be attributed to the excellent adsorption capacity of activated carbon. Overall, a loading of 1% was found to be optimal, resulting in improved strength, enhanced water resistance, and reduced formaldehyde content.
The Influence of Hemp Fibers (Cannabis sativa L.) on the Mechanical Properties of Fiber–Gypsum Boards Reinforcing the Gypsum Matrix
The modern construction industry is looking for new ecological materials (available, cheap, recyclable) that can successfully replace materials that are not environmentally friendly. Fibers of natural origin are materials that can improve the properties of gypsum composites. This is an important issue because synthetic fibers (hardly biodegradable—glass or polypropylene fibers) are commonly used to reinforce gypsum boards. Increasing the state of knowledge regarding the possibility of replacing synthetic fibers with natural fibers is another step towards creating more environmentally friendly building materials and determining their characteristics. This paper investigates the possibility of manufacturing fiber–gypsum composites based on natural gypsum (building gypsum) and hemp (Cannabis sativa L.) fibers grown in Poland. The effect of introducing hemp fibers of different lengths and with varying proportions of mass (mass of gypsum to mass of fibers) into the gypsum matrix was investigated. The experimental data obtained indicate that adding hemp fibers to the gypsum matrix increases the static bending strength of the composites manufactured. The highest mechanical strength, at 4.19 N/mm2, was observed in fiber–gypsum composites with 4% hemp fiber content at 50 mm in length. A similar trend of increased strength was observed in longitudinal tension. Again, the composite variant with 4% fiber content within the gypsum matrix had the highest mechanical strength. Manufacturing fibers–gypsum composites with more than 4% hemp fiber content negatively affected the composites’ strength. Mixing long (50 mm) hemp fibers with the gypsum matrix is technologically problematic, but tests have shown a positive effect on the mechanical properties of the refined composites. The article indicates the length and quantity limitations of hemp fibers on the basis of which fiber–gypsum composites were produced.
Akustyczna płyta komórkowa z rdzeniem listewkowym oraz sposób wytwarzania akustycznej płyty komórkowej z rdzeniem listewkowym
The effect of urea-formaldehyde adhesive modification with propylamine on the properties of manufactured plywood
Effect of lysine-functionalized nanocellulose on urea-formaldehyde adhesive performance in particleboard production
Possibility of Using Wind Turbine Waste in Particleboard Manufacturing
Recent reports indicate that the development of electricity generation using wind turbines will continue to grow. Despite the long service life of wind turbine blades, their technological life comes to an end at a certain point. Currently, there is no industrial method for recycling them, and the proposed solutions need to consider a complete and comprehensive approach to this material. In many countries, these blades are stored in special landfills and await proposals for rational recycling. It has been proposed that this recyclable yet still troublesome raw material be used in building sheathing boards. Sheathing boards used in the construction industry have a relatively long lifecycle. Three types of polymer chips and two resins, i.e., PF and MUF, were used in the study. The boards’ quality was assessed per the standards specified for particle boards. The resulting boards were characterized by strengths above 20 N/mm2 and an elastic modulus close to 4000 N/mm2. Slightly better results were obtained with the MUF resin.
Akustyczna płyta komórkowa HDF z rdzeniem falistym oraz sposób wytwarzania płyty komórkowej HDF z rdzeniem falistym
The effect of the tree dieback process on the mechanical properties of pine (Pinus sylvestris L.) wood
As a result of the progressing climate changes, there is an increase in the volume of pine deadwood harvested each year from Polish forests. Its presence is an important part of the forest ecosystem; however, there are some indications that the material obtained from dying trees can be characterized by lower quality and properties. Taking into account the growing issue of tree dieback, the volume of pine wood annually harvested in Poland, and the importance of wooden products from an economic standpoint, preliminary research aimed at recognizing the process and its effect on the mechanical properties was conducted. Model trees in Brzeg Forest District were selected based on the crown defoliation. The properties of wood obtained from trees representing three different categories of soundness were determined according to the relevant standards. Based on the results of density, modulus of elasticity, bending strength, and compressive strength, it was found that there were statistically significant differences in wood quality depending on the condition of the tree. The results were particularly interesting in the case of compressing strength, where a healthy tree of lower density showed a similar strength to a dying tree with a much higher density.
Annual Plants and Thermoplastics in the Production of Polymer and Lignocellulose Boards
This study investigated the mechanical, physical, and thermal properties of three-layer particleboards produced from annual plant straws and three polymers: polypropylene (PP), high-density polyethylene (HDPE), and polylactic acid (PLA). The rape straw (Brassica napus L. var. Napus) was used as an internal layer, while rye (Secale L.) or triticale (Triticosecale Witt.) was applied as an external layer in the obtained particleboards. The boards were tested for their density, thickness swelling, static bending strength, modulus of elasticity, and thermal degradation characteristics. Moreover, the changes in the structure of composites were determined by infrared spectroscopy. Among the straw-based boards with the addition of tested polymers, satisfactory properties were obtained mainly using HDPE. In turn, the straw-based composites with PP were characterized by moderate properties, while PLA-containing boards did not show clearly favorable properties either in terms of the mechanical or physical features. The properties of straw–polymer boards produced based on triticale straw were slightly better than those of the rye-based boards, probably due to the geometry of the strands, which was more favorable for triticale straw. The obtained results indicated that annual plant fibers, mainly triticale, can be used as wood substitutes for the production of biocomposites. Moreover, the addition of polymers allows for the use of the obtained boards in conditions of increased humidity.
Failure mechanism map for bending wood-based honeycomb sandwich beams with starch-impregnated core
Modification of Urea-Formaldehyde Resin with Triethylenetetramine: Effect on Adhesive Properties and Plywood Strength
Due to its multiple amino groups, triethylenetetramine (TETA) can be used as an effective formaldehyde scavenger contributing to the reduction in formaldehyde emission from plywood. This study aimed to evaluate the effect of small TETA loadings on the properties of urea-formaldehyde (UF) resin and the performance of the resulting plywood. Adhesive mixtures containing 0%, 0.5%, 1.0%, and 1.5% TETA were prepared and characterized in terms of pH, viscosity, solids content, and gel time. The incorporation of TETA significantly increased adhesive pH and gel time, while viscosity and solid content were not significantly affected. The analysis of formaldehyde content and spectroscopic and thermogravimetric analyses of the cured adhesives showed reduced formaldehyde content, changes in chemical structure, and enhanced thermal stability at lower temperatures but accelerated degradation at higher temperatures. Formaldehyde emission from plywood was reduced; however, bonding quality and mechanical performance decreased with higher TETA content. Nevertheless, the wet shear strength of all variants exceeded 1 N/mm2. Adhesive formulation containing 0.5% TETA was selected as the optimal variant, providing environmental benefits while maintaining satisfactory plywood performance.
Properties of Lightweight Insulating Boards Produced from Triticale Straw Particles
Insulating materials made from straw are becoming increasingly popular in the construction industry. Straw can be used in the construction of buildings as uncompressed straw chips or in the form of compressed panels. This study aimed to determine the possibility of manufacturing boards from straw particles with densities in the range of 150–400 kg/m3, allowing favorable mechanical properties while simultaneously providing high thermal and acoustic insulation properties. The study also analyzed the influence of the degree of carpentry density on the quality of the manufactured boards. The study shows that insulation boards can be produced from straw particles with satisfactory properties already at densities in the range of 200–150 kg/m3. Boards with this density have a compressive strength of 150 kPa, thermal resistance of 0.033–0.046 W/(m·K), and a sound absorption coefficient above 0.31.
