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Activated Carbon from Coconut Shells as a Modifier of Urea–Formaldehyde Resin in Particleboard Production
Various methods for the effective modification of urea–formaldehyde (UF) adhesives, aimed at enhancing the performance of wood-based materials, have been continually explored worldwide. The aim of this work was to investigate and evaluate the effect of introducing small amounts (0.25–1.5%) of activated carbon from coconut shells (ACCS) in UF adhesive on the properties of particleboard. The performed investigations of the adhesive mixture’s properties showed an increase in both viscosity and reactivity. Moreover, the use of loadings of 0.75% and 1% had a positive effect on mechanical properties such as bending strength, modulus of elasticity, and internal bond. In these variants, a delay in the degradation of the adhesive bonds by water was also observed, as indicated by the lower thickness swelling values measured after 2 h. However, under long-term exposure to water, the modification had no considerable effect on the dimensional stability of the boards. Markedly, the addition of 1 and 1.5% of ACCS resulted in a reduction in formaldehyde content, which can be attributed to the excellent adsorption capacity of activated carbon. Overall, a loading of 1% was found to be optimal, resulting in improved strength, enhanced water resistance, and reduced formaldehyde content.
The effect of urea-formaldehyde adhesive modification with diisocyanate-functionalized nanocellulose on the properties of particleboard
Nanocellulose functionalized with ethylenediamine as a modifier of urea-formaldehyde adhesive in particleboard production
Akustyczna płyta komórkowa HDF z rdzeniem falistym oraz sposób wytwarzania płyty komórkowej HDF z rdzeniem falistym
Failure mechanism map for bending wood-based honeycomb sandwich beams with starch-impregnated core
Optimization of Isocyanate Content in PF/pMDI Adhesive for the Production of High-Performing Particleboards
Due to the fact that impregnation with fire retardant usually reduces the strength of the produced particleboards, this research was carried out to investigate whether it is possible to use phenol–formaldehyde (PF) resin modified using various amounts (0%, 5%, 10%, 15%, and 20%) of polymeric 4,4′-methylene diphenyl diisocyanate (pMDI) for this purpose. The need to optimize the addition of pMDI is particularly important due to health and environmental aspects and high price. Furthermore, the curing process of hybrid resins is still not fully explained, especially in the case of small loadings. Manufactured particleboards differed in the share of impregnated particles (50% and 100%). The mixture of potassium carbonate and urea was used as the impregnating solution. Based on the outcomes of hybrid resins properties, it was found that the addition of pMDI leads to the increase in solid content, pH, and viscosity of the mixtures, to the improvement in resin reactivity determined using differential scanning calorimetry and to the decrease in thermal stability in the cured state evaluated using thermogravimetric analysis. Moreover, particleboard property results have shown that using impregnated particles (both 50% and 100%) decreased the strength of manufactured boards bonded using neat PF resin. However, the introduction of pMDI allowed us to compensate for the negative impact of fire-retardant-treated wood and it was found that the optimal loading of pMDI for the board containing 50% of impregnated particles is 5% and for board made entirely of treated wood it is 10%.
Properties of Particle Boards Containing Polymer Waste
Nowadays, a significant increase in interest in renewable energy sources can be observed. Wind farms have been one of the solutions representing this trend for many years. One of the important elements of windmills is the blades. The data indicate that what to do with the blades after their use is a global problem, and so it is important to find a way to recycle them. Hence, this work aimed to use these blades in the production of wood-based materials. Two fractions of a fragmented blade were used for the tests: a small one and large one. Boards characterized by densities of 650 kg/m3 and 700 kg/m3 were produced, in which the assumed substitution of the wood material with a polymer was 20% or 40%. Mechanical properties such as bending strength (MOR), modulus of elasticity (MOE), and internal bond strength (IB) were investigated. The 2S65 variant achieved the highest static bending strength and a modulus of elasticity of 2625 N/mm2. The second best result was noted for the 4S65 variant, which was significantly different from the 2S65 variant. In the case of the variants with a density of 700 kg/m3, no significant differences were found and their results were significantly lower. Moreover, research on thickness swelling (TS) after 24 h of immersion and water absorption (WA) were also conducted. The obtained results indicate that the manufactured boards are characterized by good physical and mechanical properties.
The effect of pressing parameters and hardener content on the properties of plywood bonded with propylamine-UF adhesive
The effect of impregnation with fire retardant on the properties of particleboard bonded with PF/pMDI adhesive
Akustyczna płyta komórkowa z rdzeniem listewkowym oraz sposób wytwarzania akustycznej płyty komórkowej z rdzeniem listewkowym
Possibility of Using Wind Turbine Waste in Particleboard Manufacturing
Recent reports indicate that the development of electricity generation using wind turbines will continue to grow. Despite the long service life of wind turbine blades, their technological life comes to an end at a certain point. Currently, there is no industrial method for recycling them, and the proposed solutions need to consider a complete and comprehensive approach to this material. In many countries, these blades are stored in special landfills and await proposals for rational recycling. It has been proposed that this recyclable yet still troublesome raw material be used in building sheathing boards. Sheathing boards used in the construction industry have a relatively long lifecycle. Three types of polymer chips and two resins, i.e., PF and MUF, were used in the study. The boards’ quality was assessed per the standards specified for particle boards. The resulting boards were characterized by strengths above 20 N/mm2 and an elastic modulus close to 4000 N/mm2. Slightly better results were obtained with the MUF resin.
The effect of the tree dieback process on the mechanical properties of pine (Pinus sylvestris L.) wood
As a result of the progressing climate changes, there is an increase in the volume of pine deadwood harvested each year from Polish forests. Its presence is an important part of the forest ecosystem; however, there are some indications that the material obtained from dying trees can be characterized by lower quality and properties. Taking into account the growing issue of tree dieback, the volume of pine wood annually harvested in Poland, and the importance of wooden products from an economic standpoint, preliminary research aimed at recognizing the process and its effect on the mechanical properties was conducted. Model trees in Brzeg Forest District were selected based on the crown defoliation. The properties of wood obtained from trees representing three different categories of soundness were determined according to the relevant standards. Based on the results of density, modulus of elasticity, bending strength, and compressive strength, it was found that there were statistically significant differences in wood quality depending on the condition of the tree. The results were particularly interesting in the case of compressing strength, where a healthy tree of lower density showed a similar strength to a dying tree with a much higher density.
Experimental Analysis of Bonding in Steel Glued into Pine Timber
Combining steel with wood has been practised for many years. The issue is related to two main areas, i.e., bonding steel elements with wood so that they serve as connectors facilitating the assembly of wood elements and bonding steel elements to wood beams to improve their load-bearing capacity. In the first case, the adhesives used may be relatively expensive and more difficult to apply, whereas in the second one, especially when steel elements are glued inside the glulam (GL) beams, it is better if the adhesives used are more accessible to apply and cheaper. As it seems rational to reinforce wood with high-modulus ties, research has been carried out to compare the connection quality of commercially available adhesives that can be used for this purpose. Moreover, thermosetting adhesives have been applied as an alternative and cheaper solution. Thermostat adhesives also have a high pH of the bond, which prevents the steel from rusting. The research shows that the load-bearing capacity of the bond depends on whether the bars are ribbed or sheet metal. Moreover, among thermosetting adhesives, the most favourable load-bearing values were obtained using a mixture of PF/pMDI (phenol formaldehyde resin/polymeric diphenylmethane diisocyanate) and powder from recycled tyres. The shear strength of these joints was 1.63 N/mm2 and 3.14 N/mm2 for flat specimens and specimens with ribbed bars, respectively.
Properties of Lightweight Insulating Boards Produced from Triticale Straw Particles
Insulating materials made from straw are becoming increasingly popular in the construction industry. Straw can be used in the construction of buildings as uncompressed straw chips or in the form of compressed panels. This study aimed to determine the possibility of manufacturing boards from straw particles with densities in the range of 150–400 kg/m3, allowing favorable mechanical properties while simultaneously providing high thermal and acoustic insulation properties. The study also analyzed the influence of the degree of carpentry density on the quality of the manufactured boards. The study shows that insulation boards can be produced from straw particles with satisfactory properties already at densities in the range of 200–150 kg/m3. Boards with this density have a compressive strength of 150 kPa, thermal resistance of 0.033–0.046 W/(m·K), and a sound absorption coefficient above 0.31.
The Influence of Hemp Fibers (Cannabis sativa L.) on the Mechanical Properties of Fiber–Gypsum Boards Reinforcing the Gypsum Matrix
The modern construction industry is looking for new ecological materials (available, cheap, recyclable) that can successfully replace materials that are not environmentally friendly. Fibers of natural origin are materials that can improve the properties of gypsum composites. This is an important issue because synthetic fibers (hardly biodegradable—glass or polypropylene fibers) are commonly used to reinforce gypsum boards. Increasing the state of knowledge regarding the possibility of replacing synthetic fibers with natural fibers is another step towards creating more environmentally friendly building materials and determining their characteristics. This paper investigates the possibility of manufacturing fiber–gypsum composites based on natural gypsum (building gypsum) and hemp (Cannabis sativa L.) fibers grown in Poland. The effect of introducing hemp fibers of different lengths and with varying proportions of mass (mass of gypsum to mass of fibers) into the gypsum matrix was investigated. The experimental data obtained indicate that adding hemp fibers to the gypsum matrix increases the static bending strength of the composites manufactured. The highest mechanical strength, at 4.19 N/mm2, was observed in fiber–gypsum composites with 4% hemp fiber content at 50 mm in length. A similar trend of increased strength was observed in longitudinal tension. Again, the composite variant with 4% fiber content within the gypsum matrix had the highest mechanical strength. Manufacturing fibers–gypsum composites with more than 4% hemp fiber content negatively affected the composites’ strength. Mixing long (50 mm) hemp fibers with the gypsum matrix is technologically problematic, but tests have shown a positive effect on the mechanical properties of the refined composites. The article indicates the length and quantity limitations of hemp fibers on the basis of which fiber–gypsum composites were produced.
Selected Chemical and Physical Properties of Pine Wood Chips Inoculated with Aspergillus and Penicillium Mold Fungi
Mold fungi representing genera of Penicillium and Aspergillus commonly develop on the surface of freshly harvested wood chips during storage. As a result, they are often considered as low-quality material and intended for incineration. Thus, the aim of the present study was to investigate the effect of wood chips infestation with mold fungi representing genera of Aspergillus and Penicillium on their basic chemical and physical properties, such as: chemical structure (evaluated with FTIR spectroscopy), mass loss and hygroscopicity, after an incubation of 3, 6 and 9 weeks. Based on the visual assessment and ergosterol content analysis, it was found that inoculation of wood chips with molds led to the intense fungal development on their surface. However, as observed in FTIR spectra, the presence of molds caused no changes in wood chemical structure. Furthermore, no mass loss and no significant increase in the hygroscopicity of wood were observed. Therefore, pine wood chips overgrown by studied genera of fungi seem to be a valuable material for various applications.
