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Efficiency of integrated technological modules in mass production processes of wooden door frames
The influence of feed rate during pilot hole drilling on screw withdrawal resistance in particleboard
AbstractScrew withdrawal resistance (SWR) is a metric that assesses the strength of furniture joints made with wood screws. The SWR value is influenced by several factors, such as the size of the screw, the depth to which it is embedded, the diameter of the pilot hole, and the material properties of the furniture components that are being joined together. These factors have been widely studied in the scientific literature. The objective of the research was to investigate the previously unexplored factor of a feed rate during pilot hole drilling and its influence on SWR. This study used three particleboards composed of raw pine material and ureaâformaldehyde resins; the boards varied in average density (633, 637, and 714 kg/m3). Blind pilot holes with a diameter of 5 mm and depth of 25 mm were drilled in these boards using three significantly different feed rates (0.033, 0.33, and 3.33 mm/rev.). Subsequently, a confirmat-type furniture screw (7 mm major diameter, 4 mm minor diameter, 3 mm pitch) was screwed into these pilot holes. The ultimate SWR was measured with a universal testing machine. The results showed that the highest feed rate significantly decreases the SWR for all particleboards tested. This phenomenon can be attributed to the fact that a higher feed rate leads to a decreased precision in the internal surface of the pilot hole, consequently diminishing the screwâs anchoring capacity within the hole. The high feed rate, used to increase production efficiency, may significantly reduce furniture durability and usability.
Physical and Mechanical Properties of Particleboard Produced with Addition of Walnut (Juglans regia L.) Wood Residues
The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kgâmâ3 and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.
Design and comparison of a suitable dust separation technique during the machining process in a CNC machining center
Design and comparison of a suitable separation technique during the machining process in a CNC machining center. The paper deals with the issue of chip extraction from the milling process in a CNC machining center. The paper aimed to compare the particle size distribution of dust generated in the milling process of natural wood (beech, oak, and spruce) and MDF on a 5-axis CNC machining center. The particle size distribution was evaluated using sieve analysis of samples from the total weight of the captured dust. The results showed that the processing of natural wood is mainly characterized by the formation of coarse dust fractions (2 mm - 1 mm sieves), while the processing of MDF was associated with the formation of fine dust fractions with a size below 100 ÎŒm. Another of the objectives was to compare the separation values on the fractional separation curves of selected mechanical separators and filters with the size distribution of dust particles and to propose a suitable separation technique that meets the criteria of "best available technique" (BAT) in the processing of natural wood and MDF, as well as to point out the creation of and the production of harmful dust fractions, which arise mainly during the processing of MDF. We intended to assess whether the introduction of the given technology with the given material mix will also require modifications on the side of the extraction device.
The effect of the feed rate and revolutions of the cutting tool on the amounts of created chips in dust and respirable sizes from milling particleboards, and medium-density fibreboards
The CNC finish milling of wood-based materials creates chips in a wide size range, where considerable amounts were found even below <10.0Όm. The presented article studied the effect of technological variables on determined amounts of chips in dust sizes and respirable range from medium-density fibreboards (MDF) and particleboards (PTCB). The materials were milled at a constant width of cut (ae) by 1mm, with the feed speed (vf) in the range of 6, 8, 10, and 12m·min-1, and with revolutions of the cutting tool (n) in the range of 16,000; 18,000; and 20,000revs·min-1. In dust size, we cover chips in the size range below <0.125mm, and respirable size below <10.0Όm. The dust sizes from collected chip samples were determined by sieve analysis with pre-defined mesh sizes by weighting the retained mass on specific sieves and with the laser analysis we estimated the amounts of chips in sizes <10.0Όm. The number of chips in the dust size ranged for MDF by 34.7-40.8w% and in PTCB by 38.1-54.7w%. Amount of chips in respirable size for MDF by 0.01-18% and for PTCB by 0.01-4.5% of the total mass volume. Increasing the (vf) from 6 to 12m/min significantly lowered amounts of Fine and chips in respirable size (p<0.05) in PTCB, no matter on adjusted cutting tool (n). In MDF such effect was observed only with (n) 20000revs/min for respirable sizes.
The Dust Separation Efficiency of Filter Bags Used in the Wood-Based Panels Furniture Factory
The relationship between the conditions of the use of filter bags made of non-woven fabric and the separation efficiency of wood dust generated in a furniture factory was experimentally determined in the conditions of pulse-jet filtration using a pilot-scale baghouse as waste during the processing of wood composites. The experiments were carried out, and we describe the results of the experiment as consisting in assembling one type of filter bag in two dust extraction installations operating under different operating conditions in the same furniture factory. The filter bags working in the assumed time intervals were then tested for their separation efficiency using a stand for testing filtration processes on a pilot scale. The test results are presented in the form of graphs and tables describing both the characteristics of the dust extraction installations and the filter fabric used, as well as the separation efficiency of bags used at different times in different industrial operating conditions for each of them. The conducted research allowed us to recognize the phenomenon of filtration in relation to a very important value, which is the separating efficiency of dust extraction in various operating conditions of dust extraction installations in a furniture factory during the long-term use of filter fabrics. The obtained results allowed us to determine the separation efficiency for the tested bags at a level of over 99.99% and to state that this separation efficiency increased with the working time of the bag. The structure of the outlet dust from filters in the wood composites processing factory constitutes an element of the working environment if the purified air is returned in a recirculation circuit to the interior of the working area. Thanks to this, it is possible to predict the separation efficiency in the long-term use of filter dust collectors for wood dust in furniture factories.
Indentation Hardness and Elastic Recovery of Some Hardwood Species
The purpose of the study was to measure the Brinell hardness (HB) of six wood species and evaluate the ability to recover the depth of the imprint (self-re-deformation). Straight-grain clear samples of ash, beech, alder, birch, iroko, and linden wood were prepared. Measurements were made in the three main reference timber cross-sections: radial (R), tangential (T), and axial/longitudinal (L) and with two measuring loads of 30 kG and 100 kG (294.2 N and 980.7 N). The tested wood species could be classified into hard (ash, beech), medium-hard (alder, birch, iroko), and soft (linden) wood species. The HBs of each tested wood species differed in the cross-sections, i.e., side hardness (R, T) and end hardness (L). Higher HB values were obtained at 100 kG load in all species and all three cross-sections. The lowest influence of the measurement force value on the HB value was revealed for the soft wood species (linden: 107â118%). This influence was visible for the other five medium-hard and hard wood species, ranging from 125% to 176%. The percentage of temporary imprint in total imprint depth (x/H) varied from 12 to 33% (linden 12â18%âthe lowest self-re-deformation ability; beech 25â33%âthe highest self-re-deformation ability). The results of this study underline that the higher the density of the wood, the higher the Brinell hardness, and, simultaneously, the greater the measurement force used, the higher the Brinell hardness measured. The ability of self-re-deformation in woodâs R and T cross-sections depends on the wood density and the measuring force used. In contrast, this ability only depends on the wood density in the L cross-section. Those observations imply that the compaction of the cell structure during side compression is mainly non-destructive, while the longitudinal deformation of the cell structure (the buckling of cell walls and fracture of ends of the cells) is to a great degree destructive and irreversible. These results can be used in the construction and furniture sectors, especially when designing products and planning the woodworking of highly loaded wood floors and furniture elements.
Reducing, reusing, and recycling in the furniture industry: A mini-review
This study explores sustainable practices within the furniture industry, focusing on the principles of reduce, reuse, and recycle. Through a comprehensive review of scholarly literature retrieved from databases like Scopus, Web of Science, and Google Scholar a moderate corpus of articles is identified. The analysis reveals a predominant emphasis on strategies aimed at minimizing resource consumption, extending product lifespans, and optimizing material recovery. While reduce, reuse and recycle serve as foundational pillars of sustainable furniture production, the literature also highlights complementary principles such as "rethink" and "refuse," urging critical reassessment and rejection of unsustainable practices. Despite the diversity in research interests and methodologies, the synthesis of findings underscores the need for standardization and comprehensive approaches to address environmental challenges throughout the furniture lifecycle. The study advocates for further research and collaboration to drive meaningful progress towards a more sustainable future for furniture production and consumption. This abstract encapsulates the key findings and implications of the study, providing a concise overview of the state of research on sustainable practices within the furniture industry. The aim of this short review is to analyse the scientific articles and their quantity relating to ecodesign in the furniture industry, with particular emphasis on the principles of reduce, reuse and recycle, as well as complementary concepts such as ârethinkingâ and ârefuseâ.
Characteristic of particles created by preparatory operationsof the particleboard production process
Characteristic of particles created by preparatory operations of the particleboard production process.The production of wood-based panels, taking into account material innovations, involves the need to adjust the operation of technological devices to the properties of basic and auxiliary materials. In this study, it was decided to check the particle sizes after sorting raw materials representing 3 groups: forest biomass â pine branches, agricultural biomass - oilseed plant straw, and post-production material. Fractions were taken from the 2.00 mm mesh sieve of a sorter for the core layer of the particleboard and the fractional composition was determined by sieve analysis. The average linear particle dimensions and bulk density of each lignocellulosic raw material were also determined. Due to the varying proportions, it is necessary to adapt the parameters of the technological operations to the specifics of the raw material being processed or to introduce guidelines for the selection of particle sizes guided by their actual average size. Studies have shown differences between the individual materials. This is particularly important, as proper preparation of the raw material translates into the quality of the boards produced from them and the efficiency of the entire process.
Charcoal Briquette Manufactured from Indonesian Sugar Palm Bunches (Arenga longipes Mogea) as Biomass-Based New Renewable Energy
Quantifying the finest particles in dust fractions created during the sanding of untreated and thermally modified beech wood
This article deals with the fractionation of wood dust by sieve after sanding. Dust from untreated beechwood was compared to dust from thermally modified beechwood (at 200 °C for 3 h). The authors hypothesized that the thermal modification changes the particle size distributions of the dust sieve fractions and that all the dust sieve fractions contain the finest particles, which are suspendable in the air and are potentially respirable. To obtain dust for testing, both wood materials were sanded with P120 paper at a belt speed of 14.5 m/s and a pressure of 0.65 N/cm2. A set of sieves with aperture sizes of 25, 80, and 250 ”m were used to separate the dust into sieve fractions with grain sizes less than 25 ”m, 25 to 80 ”m, 80 to 250 ”m, and greater than 250 ”m. The content of the finest particles in the fractions was measured via a laser particle sizer. Both dusts had similar particle size distributions. In addition, each investigated fraction of both dusts contained the finest particles, i.e., less than 10 ”m. It follows that the laser analysis method may be necessary to correctly assess the occupational risk at a sanding.
The effect of average chip thickness on the potentially respirable dust from CNC finish milling of wood-based materials
Milling wood-based materials on CNC devices causes the creation of chips in small sizes that may escape the chip extraction zone to the surrounding environment and pollute the air. The article studied the effect of the feed rate (vf) and the width of cut (ae), transformed into kinematic average chip thickness, on the amounts of chips in respirable sizes <10.0Όm created in the cutting zone from particleboards (PB) and medium-density fibreboards (MDF). The amounts of dust-sized chips are discussed and were determined by the sieving analysis. The sizes of potentially respirable chips were estimated by weighting with the laser diffraction method. The highest amounts of chips from PB were of 0.250-0.500 mm (38-41%w), but in MDF, amounts varied depending on cutting conditions. With (ae) 1 mm were in the size range of 0.125-0.250 mm (35-54%w), for (ae) 2 mm (33-35%w), and (ae) 3 mm (36-40%w) with combinations of (vf) 6-8 m·min-1. With a combination of (vf) 10 and 12 m·min-1 distribution moved to a higher size range. Chips in sizes 10.0-4.0 Όm were estimated by <1%, for 4.0-2.5 Όm <0.5%, in 2.5-0.1 Όm <0.3%, and <0.1 Όm by <0.05%. Statistically was proven (p<0.05) only in PB, with adjusted (ae) by 1 mm, increasing the value of (vf) from 6 to 12 m·min-1 and also with (vf) at 6 m·min-1, between values of (ae) 1 and 2 mm (hm of 0.025-0.035 mm), will significantly (p<0.05) lower the percentual amounts of chips in sizes 10.0-4.0 and 4.0-2.5 Όm.
Fine dust after sanding untreated and thermally modified spruce, oak, and meranti wood
AbstractAirborne wood dust poses health and safety risks in the construction and furniture industry. The study verified whether the thermal modification affects the share of fine wood dust particles (<â10 ÎŒm) generated during spruce, oak, and meranti wood sanding. The experimental research involved nine material variants, including three wood species in three states: untreated, thermally modified at 160 °C, and thermally modified at 220 °C). To collect at least 200 g of each dust sample, a belt sander with P80 sandpaper and a belt speed of 10 m/s was used, along with a dust collector. The collected dust was then separated into fractions using a set of sieves with aperture sizes of 2000, 1000, 500, 250, and 125 ÎŒm. A laser particle sizer was employed to measure the sizes of dust particles in the under-sieve fraction (dust with particle sizes smaller than 125 ÎŒm). The under-sieve fraction was decomposed into three subfractions, with particle sizes: <2.5, 2.5-4.0, and 4.0â10 ÎŒm. Surprisingly the results indicate that sanding dust from thermally modified wood generates a lower average mass share of potentially harmful fine particle fractions than dust from untreated wood. Oak dust contained a higher mass share of fine particles compared to the spruce and meranti dust samples. Dust from thermally modified oak and meranti wood had a lower content of harmful particle fractions than dust from untreated wood. The average mass shares of these dust fractions for modified wood at 160 and 220 °C showed no statictically significant differences (pâ<â0.05). Conversely, spruce dust had a low content of fine fractions because spruce particles exhibit a more irregular elongated shape. The study considered the extreme temperatures of 160 and 220 °C used in the thermal modification of wood. Therefore, the above statements are assumed to be valid for all intermediate thermo-modification temperatures.
Synthesis and Application of Activated Charcoal from Indonesian Sugar Palm Bunches (Arenga longipes) as a Potential Absorbent for Heavy Metals
Energy Consumption for Furniture Joints during Drilling in Birch Plywood
The purpose of this study is to support eco-design ideas and sustainable manufacturing techniques by examining the energy consumption related to drilling holes for different furniture connections. The experimental model is a simple piece of furniture made from birch plywood with three different types of joints. Eccentric joints, confirmat screws, and dowel measurements of energy consumption with a CNC drilling and milling machine show different values for every kind of connector. The energy consumption was measured using a portable power quality analyzer, specifically the PQ-box 150 manufactured by A:Eberle GmbH & Co. KG NĂŒrnberg, Germany. This device likely adheres to industry standards for energy measurement, ensuring accurate and reliable results. The measurement process involved recording energy consumption at different stages of the machining process, allowing for the analysis of specific cutting work and total energy consumption for various joint types. Dowels exhibit the lowest energy consumption at 0.105 Wh for one furniture joint, confirmat screws at 0.127 Wh, while eccentric joints, despite their higher energy consumption (0.173 Wh), offer enhanced transportability and assembly flexibility of a piece of furniture. Specific cutting power for one selected piece of furniture was 227.89 J/mm3 for dowels, 190.63 J/mm3 for eccentric joints and 261.68 J/mm3 for confirmat screws.
