Digital Twin Model for Predicting Hygrothermal Performance of Building Materials from Moisture Permeability Tests

Moisture transport in building materials significantly influences their durability, mechanical integrity, and thermal performance. This study presents an experimental investigation of moisture permeability in a range of traditional and modern wall elements, including autoclaved aerated concrete (ACC), ceramic blocks, silicate blocks, perlite concrete blocks, and concrete units. Both vapor diffusion and capillary transport mechanisms were analyzed under controlled climatic conditions using gravimetric and hygrometric methods. Among the tested materials, autoclaved aerated concrete (AAC) was selected for detailed numerical modeling because of its high porosity, strong capillarity, and widespread use in modern construction, which make it especially vulnerable to moisture-related degradation. Based on the experimental findings, a digital twin was developed to simulate hygrothermal behavior of walls made of ACC under various environmental conditions. The model incorporates advanced moisture transport equations, capturing diffusion and capillary effects while considering real-world variables, such as relative humidity, temperature fluctuations, and wetting–drying cycles. Calibration demonstrated strong agreement with experimental data, enabling reliable predictions of moisture behavior over extended exposure scenarios. This integrated approach provides a robust engineering tool for assessing the long-term material performance of AAC, predicting degradation risks, and optimizing material selection in humid climates. The study illustrates how coupling experimental data with digital modeling can enhance the design of moisture-resistant and durable building envelopes.