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Fundamentals, Operation and Global Prospects for the Development of Biogas Plants-A Review
As the global demand for renewable energy continues to rise, biogas production has emerged as a promising solution for sustainable energy generation. This review article presents the advantages of biogas technologies (mainly agricultural, based on waste of animal and plant origin) and extensively discusses the main principles of biogas production in the anaerobic digestion (AD). In this respect, the main parameters of the process, which require monitoring and decisive for its efficiency are described, therefore: temperature, pH value, retention time and organic loading rate (OLR). The principles of substrate selection are also discussed and the necessity and advantages of the use of organic waste according to the model of a circular economy and the concept of sustainable development, are indicated. It is emphasized that according to the new European regulations, the crops classified as food cannot be considered energy crops. The part on biogas production is summarised with an explanation of the necessity to treat and purify biogas. Biogas purification is important from the point of view of the efficiency of its conversion into electricity. A special place in this paper is devoted to the design, construction, functioning and operation of biogas plants, based on both scientific and practical aspects. In conclusion of this chapter, the economic aspects and profitability of operating biogas plants are discussed. Cost and benefit analyses are the major tool used for the systematic evaluation of the financial costs and potential benefits associated with the operation of biogas plants. The important fact is that the return on investment can be achieved within a few years, provided the activities are well-planned and executed. In addition to the fundamental issues of the operation of biogas plants, this article presents the global situation regarding the development of biogas plants, discussing in detail the specific needs and limitations on different continents. It is a interesting and extensive part of this article. The global agricultural biogas market is at very different levels of development. Most such installations are located in Asia and Europe. China has the highest number of biogas plants, with more than 100,000 biogas plants, followed by Germany with over 10,000 plants. In addition to the 100,000 biogas plants, China also has a large number of household biogas units, which gives a total of approx. 40 million operating units. The article concludes with a discussion of opportunities and barriers to the development of biogas plants, pointing to: financial issues, access to feedstock, political regulations, public awareness and the geopolitical situation. The most frequently cited reasons for investment failure include economic problems, lack of professional knowledge.
Organiczno - mineralny substytut glebowy oraz sposób wytwarzania organiczno - mineralnego substytutu glebowego
Ocena jakościowych i ilościowych zmian mikrobiomu bakteryjnego w procesie beztlenowego rozkładu materii organicznej
Chitosan/Perlite System as a Microbial Carrier in Anaerobic Digestion of Food Waste: Characteristics and Impact of the Additive Materials
The article aims to present the results of research on anaerobic digestion (AD) of waste wafers (WF - control) and co-substrate system - waste wafers and cheese (WFC - control), combined with digested sewage sludge. The aim of the study was to evaluate the physicochemical parameters of the chitosan/perlite (Ch/P; 3:1) carrier material and to verify its effect on the directions of change of the bacterial microbiome, removal kinetics of organic matter and AD process efficiency. The experiment was conducted in a laboratory, in a periodical mode of operation of bioreactors, under mesophilic conditions. The results of analyses of morphological-dispersive, spectroscopic, adsorption, thermal and microbiological properties confirmed that the tested carrier material can be an excellent option to implement in biotechnological processes, especially in anaerobic digestion. The microstructural properties of the carrier were influenced by both components: perlite determined the development of the specific surface area, while chitosan shaped the porosity of the system. The thermal properties were determined by the less heat-resistant component, present in a threefold higher weight proportion, i.e. chitosan. The evaluation of quantitative and qualitative changes in the genetic diversity of bacterial communities, carried out using Next Generation Sequencing (NGS), showed that the material has a modifying effect on the bacterial microbiome. Amount of bacteria from phyla Actinobacteria, Bacteroidetes, Campilobacterota, Chloroflexi, Euryarchaeota, Planctomycetes, and Proteobacteria decreased while Firmicutes, Synergistetes, and Thermotogae increased during the course of the experiment. The shapes of the FT-IR spectra indicated a dependence of the degradation rate on both the presence of the carrier and the cosubstrate system. Monitoring of the course of AD was carried out by measuring key parameters for the stability of the process: pH, VFA and VFA/TA ratio (volatile fatty acids/total alkalinity). As a result, an increase in the volume of biogas/methane produced, under the influence of the carrier, was recorded for WF-control by 12.05% and for WFC-control by 19.16%. The volume of methane for the WF-control increased from 351.72 m3 Mg-1 VS to 411.14 m3 Mg-1 VS, while for the cosubstrate sample it increased from 476.84 m3 Mg-1 VS to 518.08 m3 Mg-1 VS, confirming the validity of combining the respective cosubstrate with microbial carrier in anaerobic bioreactor.
Additives Improving the Efficiency of Biogas Production as an Alternative Energy Source - A Review
Additives for anaerobic digestion (AD) can play a significant role in optimizing the process by increasing biogas production, stabilizing the system, and improving digestate quality. The role of additives largely boils down to, among others, enhancing direct interspecies electron transfer (DIET) between microbial communities, resulting in improved syntrophic interactions, adsorption of toxic substances that may inhibit microbial activity, improving microbial activity, and increasing process stability and accelerating the decomposition of complex organic materials, thereby increasing the rate of hydrolysis. Through the aforementioned action, additives can significantly affect AD performance. The function of these materials varies, from enhancing microbial activity to maintaining optimal conditions and protecting the system from inhibitors. The choice of additives should be carefully tailored to the specific needs and conditions of the digester to maximize benefits and ensure sustainability. In light of these considerations, this paper characterizes the most commonly used additives and their combinations based on a comprehensive review of recent scientific publications, including a report on the results of conducted studies. The publication features chapters that describe carbon-based conductive materials, metal oxide nanomaterials, trace metal, and biological additives, including enzymes and microorganisms. It concludes with the chapters summarising reports on various additives and discussing their functional properties, as well as advantages and disadvantages. The presented review is a substantive and concise analysis of the latest knowledge on additives for the AD process. The application of additives in AD is characterized by great potential; hence, the subject matter is very current and future-oriented.
Operation and challenges of biogas technology: a fundamental overview
The modern world is facing a huge energy crisis related to the depletion of conventional energy sources. Therefore, obtaining energy from alternative sources is sparking increasing interest, expressed by both scientists and entrepreneurs. One such source is biogas, which has great potential to become, along with wind and solar energy, an important renewable energy source (RES). This paper presents the technical and practical aspects of biogas production (mainly agricultural) and extensively discusses the anaerobic digestion (AD) process. The global development of biogas plants and the operation of the most important types of biogas plants are also discussed. In the conclusion section, the benefits of biogas technology development are provided and explained, as well as the challenges and barriers hindering the intensification of biogas plant construction despite the potential and access to adequate resources and waste materials.
Anaerobic Digestion of Food Waste—A Short Review
In recent years, growing environmental awareness, the need to reduce greenhouse gas emissions, and the energy crisis have led many countries to seek alternative energy sources. One of the most promising solutions is biogas production via anaerobic digestion (AD), whose substrate can be organic-rich and easily biodegradable food waste (FW). This waste is a significant part of the global waste problem, and its use for energy production is beneficial to both the environment and the economy. This paper presents important issues concerning the monitoring of the AD process, as well as standard and innovative, for the implementation of this process, technological solutions. The aim of the measures taken to optimise the process is to increase AD efficiency and obtain the highest possible methane content in biogas. Two approaches—pretreatment and anaerobic co-digestion (AcoD)—have been integral to the implementation of AD of food waste for years. They are presented in this paper based on a review of recent research developments. Pretreatment methods are discussed with particular emphasis on mechanical, chemical and biological methods. The AcoD of FW with different organic substrates has been extensively reviewed, as confirmed by numerous studies, where higher buffer capacity and optimum nutrient balance enhance the biogas/methane yields. Attention was also paid to the parameters, operating mode and configurations of anaerobic digesters, with a thorough analysis of the advantages and disadvantages of each solution. The article concludes with a brief presentation of the development perspectives for the discussed FW management method and recommendations.
Bioenergy Generation from Different Types of Waste by Anaerobic Digestion
One of the problems of the modern world is the generation of increasing amounts of waste by agriculture and various industries [...]
Research on the Morphology of the Working Surfaces of Contacts Used in Starters in the Agro-Industrial Sector
The operational suitability of electromagnetic starters equipped with experimental contacts has been substantiated within their use in electrical installations of the agro-industrial sector, which may be affected by the environments containing aggressive components. Tests on commutation wear resistance and investigations on arc erosion of the series-produced contact parts of such starters as PML-1100O4, PML-2100O4 (versions A and B; contact material—CpH-90, CpM-0,2 + M1, KMK-A10m, respectively) and PML-1100O4 starter with the experimental copper-based contact parts (Cu + Nb + Zr + Y2O3; Cu + Mo + MoO3 + C + Ni; Cu + Cr + TiB2 + Nb + C + Zr) have been conducted. The influence of energy parameters of a commutated circuit on the value of electro-erosion wear, the morphology of the working surfaces of contacts and contact resistance have been determined. Investigation results have been obtained by conducting a set of tests on electromagnetic starters at the experimental plant that simulates the operating conditions of the AC-3 application category. The impact of the electric arc of alternative current on the arc erosion of silver-based and copper-based contact materials have been determined by using a scanning electron microscope Cambridge Stereoscan S4-10 equipped with an attachment for X-ray spectroscopic analysis, Link System-290 and an X-ray microanalyzer Camebax SX-50 (CAMECA, Gennevilliers, France). A metallographic analysis of the contact surfaces has been conducted, which contributed to the determination of the patterns of erosive destruction of bridging contacts based on Ag and Cu. Evolution of the eroded morphology of contacts and the surface components of electrical contacts under the influence of an arc have been characterized. In addition, contact mass loss and the dependence of contact resistance have been studied. When manufacturing the experimental contacts, it is possible to abandon the use of silver, which is significantly cost saving, and not to use dangerous contact additives that are hazardous to the environment and people’s health.
An Agricultural Biogas Plant as a Thermodynamic System: A Study of Efficiency in the Transformation from Primary to Secondary Energy
Using a wide range of organic substrates in the methane fermentation process enables efficient biogas production. Nonetheless, in many cases, the efficiency of electricity generation in biogas plant cogeneration systems is much lower than expected, close to the calorific value of the applied feedstock. This paper analyses the energy conversion efficiency in a 1 MWel agricultural biogas plant fed with corn silage or vegetable waste and pig slurry as a feedstock dilution agent, depending on the season and availability. Biomass conversion studies were carried out for 12 months, during which substrate samples were taken once a month. The total primary energy in the substrates was estimated in laboratory conditions by measuring the released heat (17,760 MWh·year−1), and, in the case of pig slurry, biochemical methane potential (BMP, (201.88 ± 3.21 m3·Mg VS−1). Further, the substrates were analysed in terms of their chemical composition, from protein, sugar and fat content to mineral matter determination, among other things. The results obtained during the study were averaged. Based on such things as the volume of the biogas, the amount of chemical (secondary) energy contained in methane as a product of biomass conversion (10,633 MWh·year−1) was calculated. Considering the results obtained from the analyses, as well as the calculated values of the relevant parameters, the biomass conversion efficiency was determined as the ratio of the chemical energy in methane to the (primary) energy in the substrates, which was 59.87%, as well as the electricity production efficiency, as the ratio of the electricity produced (4913 MWh·year−1) to the primary energy, with a 35% cogeneration system efficiency. The full energy conversion efficiency, related to electricity production, reached a low value of 27.66%. This article provides an insightful, unique analysis of energy conversion in an active biogas plant as an open thermodynamic system.
Biofilm Formation and Genetic Diversity of Microbial Communities in Anaerobic Batch Reactor with Polylactide (PLA) Addition
In this paper, an anaerobic digestion (AD) study was conducted on confectionery waste with granular polylactide (PLA) as a cell carrier. Digested sewage sludge (SS) served as the inoculum and buffering agent of systems. This article shows the results of the analyses of the key experimental properties of PLA, i.e., morphological characteristics of the microstructure, chemical composition and thermal stability of the biopolymer. The evaluation of quantitative and qualitative changes in the genetic diversity of bacterial communities, performed using the state-of-the-art next generation sequencing (NGS) technique, revealed that the material significantly enhanced bacterial proliferation; however, it does not change microbiome biodiversity, as also confirmed via statistical analysis. More intense microbial proliferation (compared to the control sample, without PLA and not digested, CW–control, CW–confectionery waste) may be indicative of the dual role of the biopolymer—support and medium. Actinobacteria (34.87%) were the most abundant cluster in the CW–control, while the most dominant cluster in digested samples was firmicutes: in the sample without the addition of the carrier (CW–dig.) it was 68.27%, and in the sample with the addition of the carrier (CW + PLA) it was only 26.45%, comparable to the control sample (CW–control)—19.45%. Interestingly, the number of proteobacteria decreased in the CW–dig. sample (17.47%), but increased in the CW + PLA sample (39.82%) compared to the CW–control sample (32.70%). The analysis of biofilm formation dynamics using the BioFlux microfluidic system shows a significantly faster growth of the biofilm surface area for the CW + PLA sample. This information was complemented by observations of the morphological characteristics of the microorganisms using fluorescence microscopy. The images of the CW + PLA sample showed carrier sections covered with microbial consortia.
Special Issue “Biogas as Renewable Energy Source”
With the development of civilisation, the demand for energy is increasing [...]
End-of-Life Strategies for Wind Turbines: Blade Recycling, Second-Life Applications, and Circular Economy Integration
Wind power is integral to the transformation of energy systems towards sustainability. However, the increasing number of wind turbines approaching the end of their service life presents significant challenges in terms of waste management and environmental sustainability. Rotor blades, typically composed of thermoset polymer composites reinforced with glass or carbon fibres, are particularly problematic due to their low recyclability and complex material structure. The aim of this article is to provide a system-level review of current end-of-life strategies for wind turbine components, with particular emphasis on blade recycling and decision-oriented comparison, and its integration into circular economy frameworks. The paper explores three main pathways: operational life extension through predictive maintenance and design optimisation; upcycling and second-life applications; and advanced recycling techniques, including mechanical, thermal, and chemical methods, and reports qualitative/quantitative indicators together with an indicative Technology Readiness Level (TRL). Recent innovations, such as solvolysis, microwave-assisted pyrolysis, and supercritical fluid treatment, offer promising recovery rates but face technological and economic as well as environmental compliance limitations. In parallel, the review considers deployment maturity and economics, including an indicative mapping of cost and deployment status to support decision-making. Simultaneously, reuse applications in the construction and infrastructure sectors—such as concrete additives or repurposed structural elements—demonstrate viable low-energy alternatives to full material recovery, although regulatory barriers remain. The study also highlights the importance of systemic approaches, including Extended Producer Responsibility (EPR), Digital Product Passports and EU-aligned policy/finance instruments, and cross-sectoral collaboration. These instruments are essential for enhancing material traceability and fostering industrial symbiosis. In conclusion, there is no universal solution for wind turbine blade recycling. Effective integration of circular principles will require tailored strategies, interdisciplinary research, and bankable policy support. Addressing these challenges is crucial for minimising the environmental footprint of the wind energy sector.
Additives Improving the Efficiency of Biogas Production as an Alternative Energy Source—A Review
Additives for anaerobic digestion (AD) can play a significant role in optimising the process by increasing biogas production, stabilising the system and improving digestate quality. The role of additives largely boils down to: (i) enhancing direct interspecies electron transfer (DIET) between microbial communities, resulting in improved syntrophic interactions and methane production rates (e.g. biochar, magnetite and carbon nanotubes), (ii) adsorption of toxic substances that may inhibit microbial activity (e.g. activated carbon, zeolites), (iii) improving microbial activity and increasing process stability (e.g. cobalt, nickel, iron, selenium), (iv) maintaining optimal pH levels for microbial activity (e.g. magnesium oxide), (v) reducing inhibition (the aforementioned adsorbents and conductive substances), (vi) accelerating the decomposition of complex organic materials into simpler compounds that are more easily digested by microorganisms, thereby increasing the rate of hydrolysis (enzymes, including cellulases, proteases and lipases). Through the aforementioned action, additives can significantly affect AD performance. The function of these materials varies, from enhancing microbial activity to maintaining optimal conditions and protecting the system from inhibitors. The choice of additives should be carefully tailored to the specific needs and conditions of the digester to maximise benefits and ensure sustainability. In light of these considerations, this paper characterizes the most commonly used additives and their combinations based on a comprehensive review of recent scientific publications, including a report on the results of conducted studies. The publication features chapters that describe: carbon-based conductive materials, metal oxide nanomaterials, trace metal and biological additives, including enzymes and microorganisms. It concludes with a chapter summarising reports on various additives and discussing their indications for functional systems with determined properties. A notable advantage of this work is the updated literature data, clear summaries, and a substantive description of the performance of the additives discussed.