Filters
Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames
The paper presents the effect of nitrogen ion implantation on tool wear and tool life during the sawing of wood-based materials in the industrial production of door frames. The circular saw blades used in machining had WC-Co carbide teeth. Saw teeth were modified by ion implantation. The total implanted dose of nitrogen ions was 5 Ă 1017 cmâ2 (2 Ă 2.5 Ă 1017 cmâ2) and ions were implanted at 50 kV acceleration voltage. Tool wear testing was carried out under industrial production conditions for the door frames made of wood-based materials. The wear of circular saw teeth was evaluated under an optical microscope. Based on the toolâs wear and machining distance, a mathematical linear model of the non-treated and ion-implanted toolsâ life was developed using the linear least squares method. The study showed less wear of the implanted circular saw blades and a significant increase in the estimated lifetime of modified tools compared to non-treated (control) tools. At the same time, activation of the surface of the implanted circular saw teeth was observed, manifested by an increase in adhesion and the appearance of the secondary structures on the WC-Co surface.
The influence of feed rate during pilot hole drilling on screw withdrawal resistance in particleboard
AbstractScrew withdrawal resistance (SWR) is a metric that assesses the strength of furniture joints made with wood screws. The SWR value is influenced by several factors, such as the size of the screw, the depth to which it is embedded, the diameter of the pilot hole, and the material properties of the furniture components that are being joined together. These factors have been widely studied in the scientific literature. The objective of the research was to investigate the previously unexplored factor of a feed rate during pilot hole drilling and its influence on SWR. This study used three particleboards composed of raw pine material and ureaâformaldehyde resins; the boards varied in average density (633, 637, and 714 kg/m3). Blind pilot holes with a diameter of 5 mm and depth of 25 mm were drilled in these boards using three significantly different feed rates (0.033, 0.33, and 3.33 mm/rev.). Subsequently, a confirmat-type furniture screw (7 mm major diameter, 4 mm minor diameter, 3 mm pitch) was screwed into these pilot holes. The ultimate SWR was measured with a universal testing machine. The results showed that the highest feed rate significantly decreases the SWR for all particleboards tested. This phenomenon can be attributed to the fact that a higher feed rate leads to a decreased precision in the internal surface of the pilot hole, consequently diminishing the screwâs anchoring capacity within the hole. The high feed rate, used to increase production efficiency, may significantly reduce furniture durability and usability.
Long-term operation of pulse-jet filters for wood dust
Long-term operation of pulse-jet filters for wood dust. The study specifies the value of flow resistance and separation efficiency of filter material during long-term use in pulse-jet filters for wood dust. The experiments were carried out for one type of material working in two different filtration installations in one furniture factory. The bags were obtained from the installations after working for 67, 133 and 272 days, respectively. All tests were performed on the pilot-scale test stand under identical filtration conditions. Studies have shown that long-term filter material use increases airflow resistance and improves filtration efficiency. The range of these changes depends on the operating conditions of the pulse-jet filters. The obtained results made it possible to determine the properties of the long-term use of filter materials in various filtration conditions.
The effect of average chip thickness on the potentially respirable dust from CNC finish milling of wood-based materials
Milling wood-based materials on CNC devices causes the creation of chips in small sizes that may escape the chip extraction zone to the surrounding environment and pollute the air. The article studied the effect of the feed rate (vf) and the width of cut (ae), transformed into kinematic average chip thickness, on the amounts of chips in respirable sizes <10.0Όm created in the cutting zone from particleboards (PB) and medium-density fibreboards (MDF). The amounts of dust-sized chips are discussed and were determined by the sieving analysis. The sizes of potentially respirable chips were estimated by weighting with the laser diffraction method. The highest amounts of chips from PB were of 0.250-0.500 mm (38-41%w), but in MDF, amounts varied depending on cutting conditions. With (ae) 1 mm were in the size range of 0.125-0.250 mm (35-54%w), for (ae) 2 mm (33-35%w), and (ae) 3 mm (36-40%w) with combinations of (vf) 6-8 m·min-1. With a combination of (vf) 10 and 12 m·min-1 distribution moved to a higher size range. Chips in sizes 10.0-4.0 Όm were estimated by <1%, for 4.0-2.5 Όm <0.5%, in 2.5-0.1 Όm <0.3%, and <0.1 Όm by <0.05%. Statistically was proven (p<0.05) only in PB, with adjusted (ae) by 1 mm, increasing the value of (vf) from 6 to 12 m·min-1 and also with (vf) at 6 m·min-1, between values of (ae) 1 and 2 mm (hm of 0.025-0.035 mm), will significantly (p<0.05) lower the percentual amounts of chips in sizes 10.0-4.0 and 4.0-2.5 Όm.
Characterisation of Wood Particles Used in the Particleboard Production as a Function of Their Moisture Content
The properties of particleboards and the course of their manufacturing process depend on the characteristics of wood particles, their degree of fineness, geometry, and moisture content. This research work aims to investigate the physical properties of wood particles used in the particleboard production in dependence on their moisture content. Two types of particles currently used in the production of three-layer particleboards, i.e., microparticles (MP) for the outer layers of particleboards and particles for the core layers (PCL), were used in the study. The particles with a moisture content of 0.55%, 3.5%, 7%, 10%, 15%, and 20% were tested for their poured bulk density (Ïp), tapped bulk density (Ït), compression ratio (k), angle of repose (αR), and slippery angle of repose (αs). It was found that irrespective of the fineness of the particles, an increase in their moisture content caused an increase in the angle of repose and slippery angle of repose and an increase in poured and tapped bulk density, while for PCL, the biggest changes in bulk density occurred in the range up to 15% of moisture content, and for MP in the range above 7% of moisture content, respectively. An increase in the moisture content of PCL in the range studied results in a significant increase in the compression ratio from 47.1% to 66.7%. The compression ratio of MP increases only up to 15% of their moisture contentâa change of value from 47.1% to 58.7%.
Energy Consumption for Furniture Joints during Drilling in Birch Plywood
The purpose of this study is to support eco-design ideas and sustainable manufacturing techniques by examining the energy consumption related to drilling holes for different furniture connections. The experimental model is a simple piece of furniture made from birch plywood with three different types of joints. Eccentric joints, confirmat screws, and dowel measurements of energy consumption with a CNC drilling and milling machine show different values for every kind of connector. The energy consumption was measured using a portable power quality analyzer, specifically the PQ-box 150 manufactured by A:Eberle GmbH & Co. KG NĂŒrnberg, Germany. This device likely adheres to industry standards for energy measurement, ensuring accurate and reliable results. The measurement process involved recording energy consumption at different stages of the machining process, allowing for the analysis of specific cutting work and total energy consumption for various joint types. Dowels exhibit the lowest energy consumption at 0.105 Wh for one furniture joint, confirmat screws at 0.127 Wh, while eccentric joints, despite their higher energy consumption (0.173 Wh), offer enhanced transportability and assembly flexibility of a piece of furniture. Specific cutting power for one selected piece of furniture was 227.89 J/mm3 for dowels, 190.63 J/mm3 for eccentric joints and 261.68 J/mm3 for confirmat screws.
Physical and Mechanical Properties of Particleboard Produced with Addition of Walnut (Juglans regia L.) Wood Residues
The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kgâmâ3 and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.
The Flow Resistance of the Filter Bags in the Dust Collector Operating in the Line of Wood-Based Furniture Panels Edge Banding
The article describes the process of forming the wood dust filtration resistance generated during furniture production using the honeycomb board technology in a filtering installation operating in industrial conditions. The influence of the service life of the filter fabric on the filtration resistance values in industrial conditions for one installation and one type of filter fabric was analyzed. For this purpose, filter bags made of one type of filter material were used in an industrial filtering installation at four different times. The results were compared to those previously obtained at the same factory but with a different filter bag type. The analysis was based on the changes in the flow resistance of clean and dust-laden air through the filter fabric used at various times in the filtering installation of the narrow-surface treatment line in a furniture factory. This allowed for the determination of the dynamics and nature of changes in filtration resistance in industrial conditions for wood dust. The values of the dust resistance coefficient depend on the operating time and increased to the level of 20594 [sâ1] for material A and from 6412.031 [sâ1] to 10128.94 [sâ1] for material B. The dimensional characteristics of the filtered dust and the technological conditions under which it was generated were also described.
Characteristic of particles created by preparatory operationsof the particleboard production process
Characteristic of particles created by preparatory operations of the particleboard production process.The production of wood-based panels, taking into account material innovations, involves the need to adjust the operation of technological devices to the properties of basic and auxiliary materials. In this study, it was decided to check the particle sizes after sorting raw materials representing 3 groups: forest biomass â pine branches, agricultural biomass - oilseed plant straw, and post-production material. Fractions were taken from the 2.00 mm mesh sieve of a sorter for the core layer of the particleboard and the fractional composition was determined by sieve analysis. The average linear particle dimensions and bulk density of each lignocellulosic raw material were also determined. Due to the varying proportions, it is necessary to adapt the parameters of the technological operations to the specifics of the raw material being processed or to introduce guidelines for the selection of particle sizes guided by their actual average size. Studies have shown differences between the individual materials. This is particularly important, as proper preparation of the raw material translates into the quality of the boards produced from them and the efficiency of the entire process.
Fine dust after sanding untreated and thermally modified spruce, oak, and meranti wood
AbstractAirborne wood dust poses health and safety risks in the construction and furniture industry. The study verified whether the thermal modification affects the share of fine wood dust particles (<â10 ÎŒm) generated during spruce, oak, and meranti wood sanding. The experimental research involved nine material variants, including three wood species in three states: untreated, thermally modified at 160 °C, and thermally modified at 220 °C). To collect at least 200 g of each dust sample, a belt sander with P80 sandpaper and a belt speed of 10 m/s was used, along with a dust collector. The collected dust was then separated into fractions using a set of sieves with aperture sizes of 2000, 1000, 500, 250, and 125 ÎŒm. A laser particle sizer was employed to measure the sizes of dust particles in the under-sieve fraction (dust with particle sizes smaller than 125 ÎŒm). The under-sieve fraction was decomposed into three subfractions, with particle sizes: <2.5, 2.5-4.0, and 4.0â10 ÎŒm. Surprisingly the results indicate that sanding dust from thermally modified wood generates a lower average mass share of potentially harmful fine particle fractions than dust from untreated wood. Oak dust contained a higher mass share of fine particles compared to the spruce and meranti dust samples. Dust from thermally modified oak and meranti wood had a lower content of harmful particle fractions than dust from untreated wood. The average mass shares of these dust fractions for modified wood at 160 and 220 °C showed no statictically significant differences (pâ<â0.05). Conversely, spruce dust had a low content of fine fractions because spruce particles exhibit a more irregular elongated shape. The study considered the extreme temperatures of 160 and 220 °C used in the thermal modification of wood. Therefore, the above statements are assumed to be valid for all intermediate thermo-modification temperatures.
Effects of board density on the properties of hybrid particleboard from kemenyan wood and belangke bamboo
Abstract North Sumatra has several types of local plants with the potential to be developed as raw materials in the manufacture of particleboard, such as kemenyan wood and belangke bamboo. Therefore, this study aimed to analyze the effects of density on the physical and mechanical properties of particleboard made from belangke bamboo strands and kemenyan wood shavings. The products obtained had a 25x25 cm2 size with a target thickness of 1 cm and density of 0.50 g/cm3 (Type A), 0.60 g/cm3 (Type B), and 0.70 g/cm3 (Type C). Particleboard consisted of three layers, including face, core, and back with a ratio of 1:2:1. The face and back were produced using belangke bamboo strands, while the core was made from kemenyan wood shavings. Subsequently, the pressing process was carried out using a hot press at 160°C, with a press time and pressure of 5 minutes and 30 kg/cm2, respectively. The conditioning process was then conducted for 14 days at room temperature, followed by the cutting of the test sample in line with the procedures outlined in JIS A 5908-2003. The results showed that density of particleboard affected the physical and mechanical properties. In addition, the variable had a negative correlation with the parameters of moisture content (MC), water absorption (WA), and thickness swelling (TS) as well as a positive correlation with modulus of elasticity (MOE), modulus of rupture (MOR), and internal bond (IB). The results also revealed that density value, MC, WA, and TS of the product ranged from 0.45 to 0.65g/cm3, 9.62 to11.72 %, 73.95 to 118.92%, and 16.81 to 22.61%, respectively. In terms of mechanical properties, MOE, MOR, and IB ranged from 22.414 to 44.848 kg/cm2, 178.97 to 226.21 kg/cm2, and 1.46 to 3.11 kg/cm2, respectively. Therefore, the parameters tested met JIS A5908-2003 standards except for TS of the board.
Tilt angle of wood dust
Tilt Angle of Wood Dust. The aim of this article is to point out a risk factor â wood dust, which settles on various structures, inclined surfaces in operation and, if not regularly cleaned, it is a source of secondary dust, because it is swirled up again with any movement. By measuring the tilt angle of bulk wood material obtained from sawing on a table circular saw, using different saw blades and wood dust from longitudinal and transverse sanding on a hand belt sander, we determined which characteristics affect it. We found that the size of the particles is an important characteristic, the larger they are, the smaller the tilt angle and also the surface of the pad on which the dust particles settle, wood did not play a significant role in this case. The smallest tilt angle was measured for sawdust from longitudinal sawing of 27, and the largest tilt angle for wood dust from transverse sanding of oak and was 57 on beech pad
Synthesis and Application of Activated Charcoal from Indonesian Sugar Palm Bunches (Arenga longipes) as a Potential Absorbent for Heavy Metals
Indentation Hardness and Elastic Recovery of Some Hardwood Species
The purpose of the study was to measure the Brinell hardness (HB) of six wood species and evaluate the ability to recover the depth of the imprint (self-re-deformation). Straight-grain clear samples of ash, beech, alder, birch, iroko, and linden wood were prepared. Measurements were made in the three main reference timber cross-sections: radial (R), tangential (T), and axial/longitudinal (L) and with two measuring loads of 30 kG and 100 kG (294.2 N and 980.7 N). The tested wood species could be classified into hard (ash, beech), medium-hard (alder, birch, iroko), and soft (linden) wood species. The HBs of each tested wood species differed in the cross-sections, i.e., side hardness (R, T) and end hardness (L). Higher HB values were obtained at 100 kG load in all species and all three cross-sections. The lowest influence of the measurement force value on the HB value was revealed for the soft wood species (linden: 107â118%). This influence was visible for the other five medium-hard and hard wood species, ranging from 125% to 176%. The percentage of temporary imprint in total imprint depth (x/H) varied from 12 to 33% (linden 12â18%âthe lowest self-re-deformation ability; beech 25â33%âthe highest self-re-deformation ability). The results of this study underline that the higher the density of the wood, the higher the Brinell hardness, and, simultaneously, the greater the measurement force used, the higher the Brinell hardness measured. The ability of self-re-deformation in woodâs R and T cross-sections depends on the wood density and the measuring force used. In contrast, this ability only depends on the wood density in the L cross-section. Those observations imply that the compaction of the cell structure during side compression is mainly non-destructive, while the longitudinal deformation of the cell structure (the buckling of cell walls and fracture of ends of the cells) is to a great degree destructive and irreversible. These results can be used in the construction and furniture sectors, especially when designing products and planning the woodworking of highly loaded wood floors and furniture elements.
Driftwood: A mini-review of current knowledge and research for furniture industry
With increasing industrialization, the environmental impact of human activitycontinues to grow, leading to greater waste production and a depletion of naturalresources. The search for alternative, sustainable materials has become a pressingpriority, particularly in industries like furniture manufacturing. Driftwood, anatural resource carried to oceanic and coastal areas by currents, ice, and waves,presents a unique opportunity in this context. Originating primarily from borealforests in Siberia and Russia, driftwood undergoes natural modifications due toprolonged exposure to seawater and Arctic ice, influencing its physical andmechanical properties. This paper investigates the origins, properties, andpotential applications of driftwood, emphasizing its role as a sustainable resourcefor industrial use. Driftwoodâs machinability, density, and structural integrity areanalyzed alongside its historical and modern applications, ranging fromconstruction and fuel in medieval Iceland to contemporary uses in art, furniture,and eco-friendly building materials. Additionally, innovative research exploringdriftwood-derived products such as thermo-acoustic panels and bricks highlightsits relevance to circular economy practices. The study concludes that whiledriftwood holds significant promise as an alternative material, challenges relatedto its structural properties and availability, exacerbated by climate change, requirefurther research. Nevertheless, integrating driftwood into industrial practicescould advance sustainability by reducing waste, preserving natural resources, andpromoting a transition to a circular economy
