Wear Detection of Extruder Elements Based on Current Signature by Means of a Continuous Wavelet Transform

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cris.virtual.author-orcid0000-0003-4811-005X
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cris.virtualsource.author-orcidd0f13f67-14d4-453a-9b21-2771d083450d
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cris.virtualsource.author-orcidebe065e1-88e3-4328-92a9-62cb28d0570e
dc.abstract.enAssessing the wear of components in a single-screw extruder and its condition during the process is difficult. In this context, wavelet analysis was used to investigate the wear condition of extruder elements, which yielded data on current waveforms obtained from 1 kHz frequency converters. To date, no tests of this type have been conducted on single-screw food extruders, which further emphasizes the relevance of the research undertaken by the authors. Experimental tests have been conducted to verify the hypothesis that it is possible to assess the level of wear of the working elements of an extruder by monitoring the variations in the frequencies on the current spectrum using wavelet analysis tools. The root mean square (RMS) values of the current were compared for two configurations of the working elements of the device, i.e., new and used. Observation of the frequency variations of the current spectrum values using wavelet analysis tools can provide valuable information on the technical condition of the working elements of an industrial extruder. Therefore, they can indicate the need for prompt replacement of friction elements in order to improve the efficiency and performance of the machine.
dc.affiliationWydział Inżynierii Środowiska i Inżynierii Mechanicznej
dc.affiliation.instituteKatedra Inżynierii Biosystemów
dc.contributor.authorDanielak, Marek
dc.contributor.authorWitaszek, Kamil
dc.contributor.authorEkielski, Adam
dc.contributor.authorŻelaziński, Tomasz
dc.contributor.authorDudnyk, Alla
dc.contributor.authorDurczak, Karol
dc.date.access2025-10-06
dc.date.accessioned2025-10-06T12:41:14Z
dc.date.available2025-10-06T12:41:14Z
dc.date.copyright2023-11-17
dc.date.issued2023
dc.description.abstract<jats:p>Assessing the wear of components in a single-screw extruder and its condition during the process is difficult. In this context, wavelet analysis was used to investigate the wear condition of extruder elements, which yielded data on current waveforms obtained from 1 kHz frequency converters. To date, no tests of this type have been conducted on single-screw food extruders, which further emphasizes the relevance of the research undertaken by the authors. Experimental tests have been conducted to verify the hypothesis that it is possible to assess the level of wear of the working elements of an extruder by monitoring the variations in the frequencies on the current spectrum using wavelet analysis tools. The root mean square (RMS) values of the current were compared for two configurations of the working elements of the device, i.e., new and used. Observation of the frequency variations of the current spectrum values using wavelet analysis tools can provide valuable information on the technical condition of the working elements of an industrial extruder. Therefore, they can indicate the need for prompt replacement of friction elements in order to improve the efficiency and performance of the machine.</jats:p>
dc.description.accesstimeat_publication
dc.description.bibliographyil., bibliogr.
dc.description.financepublication_nocost
dc.description.financecost0,00
dc.description.if2,8
dc.description.number11
dc.description.points100
dc.description.versionfinal_published
dc.description.volume11
dc.identifier.doi10.3390/pr11113240
dc.identifier.issn2227-9717
dc.identifier.urihttps://sciencerep.up.poznan.pl/handle/item/5205
dc.identifier.weblinkhttps://www.mdpi.com/2227-9717/11/11/3240
dc.languageen
dc.relation.ispartofProcesses
dc.relation.pagesart. 3240
dc.rightsCC-BY
dc.sciencecloudnosend
dc.share.typeOPEN_JOURNAL
dc.subject.enwavelet analysis
dc.subject.enextruder
dc.subject.endetection
dc.subject.enfault diagnosis
dc.subject.encontinuous wavelet transform
dc.subject.entime-frequency analysis
dc.subject.enmotor current signal analysis
dc.titleWear Detection of Extruder Elements Based on Current Signature by Means of a Continuous Wavelet Transform
dc.typeJournalArticle
dspace.entity.typePublication
oaire.citation.issue11
oaire.citation.volume11