In-Situ Classification of Highly Deformed Corrugated Board Using Convolution Neural Networks

cris.virtual.author-orcid#PLACEHOLDER_PARENT_METADATA_VALUE#
cris.virtual.author-orcid0000-0002-9588-2514
cris.virtual.author-orcid#PLACEHOLDER_PARENT_METADATA_VALUE#
cris.virtualsource.author-orcid#PLACEHOLDER_PARENT_METADATA_VALUE#
cris.virtualsource.author-orcidae71bc22-fde2-40b2-878c-e07e0e5aad5a
cris.virtualsource.author-orcid#PLACEHOLDER_PARENT_METADATA_VALUE#
dc.abstract.enThe extensive use of corrugated board in the packaging industry is attributed to its excellent cushioning, mechanical properties, and environmental benefits like recyclability and biodegradability. The integrity of corrugated board depends on various factors, including its geometric design, paper quality, the number of layers, and environmental conditions such as humidity and temperature. This study introduces an innovative application of convolutional neural networks (CNNs) for analyzing and classifying images of corrugated boards, particularly those with deformations. For this purpose, a special device with advanced imaging capabilities, including a high-resolution camera and image sensor, was developed and used to acquire detailed cross-section images of the corrugated boards. The samples of seven types of corrugated board were studied. The proposed approach involves optimizing CNNs to enhance their classification performance. Despite challenges posed by deformed samples, the methodology demonstrates high accuracy in most cases, though a few samples posed recognition difficulties. The findings of this research are significant for the packaging industry, offering a sophisticated method for quality control and defect detection in corrugated board production. The best classification accuracy obtained achieved more than 99%. This could lead to improved product quality and reduced waste. Additionally, this study paves the way for future research on applying machine learning for material quality assessment, which could have broader implications beyond the packaging sector.
dc.affiliationWydział Inżynierii Środowiska i Inżynierii Mechanicznej
dc.affiliation.instituteKatedra Inżynierii Biosystemów
dc.contributor.authorRogalka, Maciej
dc.contributor.authorGrabski, Jakub Krzysztof
dc.contributor.authorGarbowski, Tomasz
dc.date.access2025-05-14
dc.date.accessioned2025-08-18T06:06:03Z
dc.date.available2025-08-18T06:06:03Z
dc.date.copyright2024-02-06
dc.date.issued2024
dc.description.abstract<jats:p>The extensive use of corrugated board in the packaging industry is attributed to its excellent cushioning, mechanical properties, and environmental benefits like recyclability and biodegradability. The integrity of corrugated board depends on various factors, including its geometric design, paper quality, the number of layers, and environmental conditions such as humidity and temperature. This study introduces an innovative application of convolutional neural networks (CNNs) for analyzing and classifying images of corrugated boards, particularly those with deformations. For this purpose, a special device with advanced imaging capabilities, including a high-resolution camera and image sensor, was developed and used to acquire detailed cross-section images of the corrugated boards. The samples of seven types of corrugated board were studied. The proposed approach involves optimizing CNNs to enhance their classification performance. Despite challenges posed by deformed samples, the methodology demonstrates high accuracy in most cases, though a few samples posed recognition difficulties. The findings of this research are significant for the packaging industry, offering a sophisticated method for quality control and defect detection in corrugated board production. The best classification accuracy obtained achieved more than 99%. This could lead to improved product quality and reduced waste. Additionally, this study paves the way for future research on applying machine learning for material quality assessment, which could have broader implications beyond the packaging sector.</jats:p>
dc.description.accesstimeat_publication
dc.description.bibliographyil., bibliogr.
dc.description.financepublication_nocost
dc.description.financecost0,00
dc.description.if3,5
dc.description.number4
dc.description.points100
dc.description.versionfinal_published
dc.description.volume24
dc.identifier.doi10.3390/s24041051
dc.identifier.issn1424-8220
dc.identifier.urihttps://sciencerep.up.poznan.pl/handle/item/4243
dc.identifier.weblinkhttp://www.mdpi.com/1424-8220/24/4/1051
dc.languageen
dc.relation.ispartofSensors
dc.relation.pagesart. 1051
dc.rightsCC-BY
dc.sciencecloudnosend
dc.share.typeOPEN_JOURNAL
dc.subject.encorrugated board
dc.subject.enflute type
dc.subject.encross-section image
dc.subject.enconvolutional neural network
dc.titleIn-Situ Classification of Highly Deformed Corrugated Board Using Convolution Neural Networks
dc.title.volumeSpecial Issue Explainable and Trustworthy AI/ML-Based Systems for Industry 4.0 and Smart Manufacturing
dc.typeJournalArticle
dspace.entity.typePublication
oaire.citation.issue4
oaire.citation.volume24