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Economic Efficiency of Pine Wood Processing in Furniture Production
The wood industry faces challenges due to rising prices and limited wood availability, putting pressure on material efficiency in wood processing. This justifies the analysis of the relationship between efficiency and economy in pine wood processing. The study aimed to measure the impact of variations in the thickness of logs, changes in the technology of their further processing, and changes in prices of raw materials and products on the material efficiency in the context of large-scale production of furniture elements made of pinewood. The raw material input consisted of three categories of log sizes, from which the specialized purpose lumber was produced. The lumber was then processed into semi-finished furniture elements with three technologies: without detecting natural wood defects, with human detection, and with automatic detection. The study was conducted in Poland from 2020 to 2022. The material efficiencies in every stage of the analyzed wood processing and the cost efficiencies were calculated and analyzed based on the results obtained under real industrial conditions. The main findings are as follows: (1) when comparing the logs in the three tested diameter ranges (14–23 cm, 23–30 cm, and more than 30 cm), it can be observed that the overall material efficiency of sawing is in the range of 70%–85% and increases with the thickness of the log; (2) the share of 38 mm specialized sawn timber in the total amount of sawn timber was 41%–58% and increased with increasing log diameter; (3) the economic efficiency of the technological process is 170%–290%, based on the log size and the technology of further processing employed. The determining factor affecting cost efficiencies is unexpected changes in raw material prices and product demand in 2022. The findings suggest that while improvements in processing technology can boost efficiency, they cannot fully offset the rise in raw wood material prices.
Enhancing Furniture Manufacturing with 3D Scanning
Product design and manufacturing leverage 3D scanning for various applications. This study aims to investigate the effectiveness of 3D scanning in furniture production by surveying the literature and showcasing four real-world case studies. The literature review reveals that 3D data acquired from real-world objects have applications in research, rapid prototyping, restoration, and preservation of antique furniture, optimizing CNC machining processes, and measuring furniture components for quality control. The case study descriptions demonstrated the circumstances, rationale, and methodology for 3D scanning. All the case studies analyzed stem from the collaboration between the Laboratory for Product Development and Design at the Faculty of Mechanical Engineering at the University of Sarajevo and various furniture production enterprises from Bosnia and Herzegovina. The conclusions highlight that 3D scanning in the furniture sector is advantageous for developing computer-aided design models from early-stage design prototypes, validating the dimensional accuracy of manufactured components by comparing with CAD models, safeguarding and reconstructing vintage furniture, and remanufacturing formerly produced goods that lack complete technical records (reverse engineering).
The influence of feed rate during pilot hole drilling on screw withdrawal resistance in particleboard
AbstractScrew withdrawal resistance (SWR) is a metric that assesses the strength of furniture joints made with wood screws. The SWR value is influenced by several factors, such as the size of the screw, the depth to which it is embedded, the diameter of the pilot hole, and the material properties of the furniture components that are being joined together. These factors have been widely studied in the scientific literature. The objective of the research was to investigate the previously unexplored factor of a feed rate during pilot hole drilling and its influence on SWR. This study used three particleboards composed of raw pine material and urea–formaldehyde resins; the boards varied in average density (633, 637, and 714 kg/m3). Blind pilot holes with a diameter of 5 mm and depth of 25 mm were drilled in these boards using three significantly different feed rates (0.033, 0.33, and 3.33 mm/rev.). Subsequently, a confirmat-type furniture screw (7 mm major diameter, 4 mm minor diameter, 3 mm pitch) was screwed into these pilot holes. The ultimate SWR was measured with a universal testing machine. The results showed that the highest feed rate significantly decreases the SWR for all particleboards tested. This phenomenon can be attributed to the fact that a higher feed rate leads to a decreased precision in the internal surface of the pilot hole, consequently diminishing the screw’s anchoring capacity within the hole. The high feed rate, used to increase production efficiency, may significantly reduce furniture durability and usability.
Effect of Wood-based Material Type on Drilled Hole Diameter
This study examines the influence of furniture board material type on real drilled hole dimensions. Five samples were fabricated from two medium-density fibreboards (MDF), two particleboards, and plywood. Fifteen holes were drilled in the side surface of each sample using a 12 mm drill bit, a rotational speed of 3000 rpm, and a feed rate of 0.67 mm/rev. For each hole, the diameter of the cylindrical plug gauge was identified to determine whether it could be inserted freely, partially, or not at all. The results showed that in each case the effective hole diameter was smaller than the nominal drill diameter. The smallest plug gauge diameters were observed in plywood (a plug gauge with a diameter exceeding 98.8% of the drill bit diameter could not be freely inserted). Particleboards exhibited varying usable hole diameters (99.2-99.6%), while MDF showed the largest diameters of freely insertable plug gauge (99.6%). The observed differences between the plug gauge diameter and the nominal drill bit diameter can be attributed to variations in material structure. Adhesive layers in plywood and structural changes induced by drilling in particleboard likely contribute to the reduced practical hole diameter. In contrast, MDF's more uniform structure results in minimal deviations. These differences in hole diameter are crucial for the design of self-assembly furniture, as they can impact the fit and assembly process.
Effect of Low-Thermal Treatment on the Particle Size Distribution in Wood Dust after Milling
The thermal treatment of wood can improve the appearance of the wood product’s surface, its dimensional stability, and resistance to fungal attacks. However, the heat treatment changes the technological properties of wood, making it a new engineering material. This work investigates the effect of the low-thermal treatment of birch wood (Betula pendula Roth.), European beech wood (Fagus sylvatica L.), and alder wood (Alnus glutinosa L.) on the fine dust particles creation during woodworking. The samples of thermally treated wood with temperatures commonly used for the change of wood colour (105, 125, and 135 °C) were compared with reference samples made of natural wood. All 12 variants of the tested woods were milled using the 5-axis CNC machining center (20 mm diamond cutter, rotational speed 18,000 rev·min−1, the depth of cut 3 mm, feed rates of 2, 4 and 6 m∙min−1). A sieving analysis method allowed measuring the dust particle size distributions in all dust samples. The experiment’s result analysis points out that wood type, thermal treatment, and feed rate meaningfully affect the size distribution of dust particles. Compared to birch wood and beech wood, the milling of alder wood samples created a much higher content of the finest dust particles, with particle sizes smaller than 0.032 mm. Increased temperatures in thermal treatment increase the share of fine dust particles with sizes smaller than 0.125 mm, compared to wood in its natural state. Milling with a lower feed rate (2 m·min−1) creates finer dust than processing with higher feed rates (4 and 6 m·min−1). Generally, the milling of alder in a natural or thermally treated state is a source of fine dust particles, particularly at low feed speed-rate milling, compared to birch and beech wood. In general, these results indicate that the low temperature thermal treatment parameters attribute new technological properties to all thermally modified types of wood tested.
Dissemination of algorithms for decision-making aiding in the design of furniture and other products made of lignocellulosic materials in the scientific literature
Dissemination of algorithms for decision-making aiding in the design of furniture and other products made of lignocellulosic materials in the scientific literature. The issue of the proper selection of dimensions of the designed products can be supported with the use of mathematical algorithms built into CAD systems. There are many such algorithms, they have their specificity and areas of application. The article lists a dozen or so of the most popular algorithms of this type, and then checks their prevalence in the scientific literature on furniture design. The result is a point the method (group of methods) that best takes into account the specific features of lignocellulosic materials. The main conclusion is that the most popular algorithms are: the ε-constraint method, genetic algorithms and artificial immune systems. The most popular is the ε-constraint method.
Surveying Quality Management Methodologies in Wooden Furniture Production
Furniture production is a specific industrial sector with a high human labor demand, a wide range of materials processed, and short production runs caused by high customization of end products. The difficulty of measuring the aesthetic requirements of customers is also specific to furniture. This review of academic papers identifies and explains effective quality management strategies in furniture production. The reviewed literature highlights a range of quality management methodologies, including concurrent engineering (CE), total quality management (TQM), lean manufacturing, lean six sigma, and kaizen. These strategies encompass a variety of pro-quality tools, such as 5S, statistical process control (SPC), quality function deployment (QFD), and failure mode and effects analysis (FMEA). The strengths of these quality management strategies lie in their ability to enhance efficiency, reduce waste, increase product diversity, and improve product quality. However, the weaknesses concern implementation challenges and the need for culture change within organizations. Successful quality management in furniture production requires tailoring strategies to the specific context of the furniture production industry. Additionally, the importance of sustainability in the furniture industry is emphasized, which entails incorporating circular economy principles and resource-efficient practices. The most important finding from the literature analysis is that early detection and correction of poor quality yields the most beneficial outcomes for the manufacturer. Therefore, it is essential to strengthen the rigor of quality testing and analysis during the early stages of product development. Consequently, a deep understanding of consumer perspectives on required furniture quality is crucial. The review identified two research gaps: (1) the impact of unnecessary product over-quality on the efficiency of furniture production and (2) the influence of replacing CAD drawings with a model-based definition (MBD) format on quality management in furniture production.
Differences in employee motivation in wood-processing enterprises in selected countries of Central Europe
Material Removal in Mycelium-Bonded Composites Through Laser Processing
Mycelium-bonded composites (MBCs), or myco-composites, represent a novel engineered material that combines natural lignocellulosic substrates with a fungal matrix. As a sustainable alternative to plastics, MBCs are gaining increasing interest; however, their large-scale industrial adoption remains limited, partly due to low social acceptance resulting from their unattractive appearance. Laser engraving provides a promising method for fabricating intricate patterns and functional surfaces on MBCs, minimizing tool wear, material loss, and environmental impact, while enhancing esthetic and engineering properties. This study investigates the influence of CO2 laser parameters on the material removal rate during the engraving of myco-composites, focusing on the effects of variable laser power, beam defocus, and head feed rate on engraving outcomes. The results demonstrate that laser power and beam focus significantly impact material removal in mycelium-bonded composites. Specifically, increasing the laser power results in greater material removal, which is more pronounced when the beam is focused due to higher energy density. In contrast, a beam defocused by 1 mm produces less intense material removal. These findings highlight the critical role of beam focus—surpassing the influence of power alone—in determining engraving quality, particularly on irregular or uneven surfaces. Moreover, reducing the laser head feed rate at a constant power level increases the material removal rate linearly; however, it also results in excessive charring and localized overheating, revealing the low thermal tolerance of myco-composites. These insights are essential for optimizing laser processing techniques to fully realize the potential of mycelium-bonded composites as sustainable engineering materials, simultaneously maintaining their appearance and functional properties.
Adjustments in production costs linked to the redesign of wooden chairs for the bariatric population
Purpose Current furniture design principles fail to keep pace with the global rise in obesity. This study aims to address this issue by proposing a novel methodology for manufacturing cost estimation of common-use chairs that can accommodate even severely obese individuals. Design/methodology/approach The approach prioritizes universal design principles and user safety while ensuring furniture producers’ economic viability. This study utilizes real-world data to determine the establish appropriate load capacity for common-use chairs. Empirical height and weight data were collected from 7,938 young Slovakian men (aged 18–25) between 2001 and 2023. Additionally, data on Slovakia’s bariatric population, encompassing all genders, were obtained from medical facilities (2020–2024). Findings Considering the 95th percentile weight among bariatric individuals, the authors factored in a 20% design safety margin. This resulted in a target load capacity of 230 kg for all chairs designed for common use – a significant increase from the standard 110 kg capacity. An essential contribution of this study is a method for estimating chair production cost based on its designed load capacity. This method’s calculations reveal that the redesigned chair is estimated to cost 11.6% more than a standard chair. However, considering its ability to cater to broader user needs, this price point remains competitive. Practical implications The research indicates that the standard load capacity of common-use chairs should be substantially increased to accommodate the growing obese population. The study offers a methodology for estimating the cost implications of designing chairs with a higher load capacity, enabling manufacturers to assess the economic feasibility of implementing such changes. Social implications Chairs with higher load capacities improve accessibility for individuals with obesity, promoting their participation in social and professional activities. By accommodating individuals of all sizes, these chairs reduce the risk of falls, injuries and other problems associated with poorly fitting furniture. Originality/value This study links universal design, safety and affordability. The authors used real data from Slovakia to find the right weight limit for these chairs. The study addresses the pressing issue of furniture design failing to keep pace with rising obesity rates. The method helps make chairs that are accessible to everyone. While these chairs cost a bit more, they are affordable considering their expanded user base. The study’s originality lies in its novel methodology and data-driven approach, while its value lies in its potential to address a significant societal issue.
Design and comparison of a suitable dust separation technique during the machining process in a CNC machining center
Design and comparison of a suitable separation technique during the machining process in a CNC machining center. The paper deals with the issue of chip extraction from the milling process in a CNC machining center. The paper aimed to compare the particle size distribution of dust generated in the milling process of natural wood (beech, oak, and spruce) and MDF on a 5-axis CNC machining center. The particle size distribution was evaluated using sieve analysis of samples from the total weight of the captured dust. The results showed that the processing of natural wood is mainly characterized by the formation of coarse dust fractions (2 mm - 1 mm sieves), while the processing of MDF was associated with the formation of fine dust fractions with a size below 100 μm. Another of the objectives was to compare the separation values on the fractional separation curves of selected mechanical separators and filters with the size distribution of dust particles and to propose a suitable separation technique that meets the criteria of "best available technique" (BAT) in the processing of natural wood and MDF, as well as to point out the creation of and the production of harmful dust fractions, which arise mainly during the processing of MDF. We intended to assess whether the introduction of the given technology with the given material mix will also require modifications on the side of the extraction device.
Effective Adsorption of Phenoxyacetic Herbicides by Tomato Stem-Derived Activated Carbons
Six activated carbons from tomato (Solanum lycopersicum L.) stems (TS-AC) were synthesized by carbonization and chemical activation using potassium hydroxide (KOH) and sodium hydroxide (NaOH) at temperatures of 550, 650, and 750 °C. These TS-ACs were then evaluated as adsorbents to remove 2,4-dichlorophenoxyacetic acid (2,4-D) and 2-methyl-4-chlorophenoxyacetic acid (MCPA) from aqueous solutions. The adsorption kinetics of both herbicides followed the pseudo-second-order model, closely correlating with the mesopore volume of the TS-AC. The Langmuir isotherm accurately described the adsorption process for both 2,4-D and MCPA. The porous structure of TS-AC, characterized by micropore volume and specific surface area, significantly influenced the maximum adsorption capacities. The adsorption of both herbicides was pH dependent, but ionic strength had no significant effect. Regeneration testing, conducted over three cycles, showed less than a 15% reduction in herbicide adsorption capacity. This study demonstrates that agricultural waste, specifically tomato stems, can be effectively valorized by using simple activation techniques in TS-AC that are efficient adsorbents to remove organic pollutants, such as herbicides, from aqueous media.
Impact of Drill Bit Wear on Screw Withdrawal Resistance in Pinewood
Many factors affect screw withdrawal resistance (SWR), including screw size, embedment depth, the pre-drilled hole’s diameter, dimensional accuracy, and the furniture pieces’ material properties being joined. While prior research has extensively examined the influence of these factors, this study aimed to explore a neglected factor: how drill bit wear impacts pilot hole quality and subsequent SWR. The experimental setup included pinewood samples with pre-drilled 5 mm diameter blind pilot holes with a depth of 45 mm. The holes were equally divided into two groups: one drilled with a sharp bit, the other with a blunt bit. Euro-type coarse furniture screws (7 mm major diameter, 4 mm minor diameter, 3 mm pitch) were screwed into all holes. Subsequently, SWR was measured using a universal testing machine. Results show a statistically significant decrease in SWR when using the blunt drill bit. This phenomenon can be explained by excessive local material degradation, increased surface roughness, and disrupted hole dimensional accuracy, collectively hindering SWR. The study’s findings offer insights into how excessive drill bit wear impacts the screw withdrawal capacity of pinewood, informing best practices in furniture and construction.
Urządzenie do pomiaru przestrzeni manipulacji człowieka w zakresie sił i granicznych sięgów, sposób dokonywania pomiaru przestrzeni manipulacji człowieka w zakresie granicznych sięgów i sposób dokonywania pomiaru przestrzeni manipulacji człowieka w zakresie sił
Mycelium-Based Composites: Surveying Their Acceptance by Professional Architects
Mycelium-based composites (MBCs) are biomaterials with scientifically proven potential to improve sustainability in construction. Although mycelium-based products are not entirely new, their use in engineering presents challenges due to the inherent properties of this fungal material. This study investigated professional architects’ and interior designers’ perceptions of MBCs, focusing on familiarity, aesthetic appeal, and willingness to use. The first phase of the survey explored respondents’ views on material-related ecological design principles. In the second phase, respondents evaluated ten small architectural objects crafted from MBCs, focusing on form, detail, and visual appeal. The last phase of the survey measured their interest in using mycelium in their design work. The results revealed that MBCs were relatively unknown among the surveyed professionals; only every second respondent knew this material. Despite this, 90% found MBCs visually appealing after seeing the examples. Interestingly, the natural, unprocessed appearance of the material was assessed as less aesthetically pleasing, with thermal treatment improving its perceived value. Architects were more receptive to using MBCs in their professional projects for customers than for personal use. This observation points to a ‘double standard’: professional architects are more open to using MBCs in projects not intended for their own use.
Price calculation of wooden bariatric beds
Abstract In the field of interior and furniture, the pursuit of comfort has always been based on the anthropometric dimensions of the user. When optimizing the dimensions of the bed for the needs of today’s population, we start from the forecasted values of the relevant body dimensions, i.e. height and weight. Based on previous research, we can conclude that the anthropometric dimensions of the adult Slovak population after reaching the age of adulthood have increased statistically significantly by approx. 4.5–5% since the last measurements in 1987, from the point of view of the body growth process. In connection with the aforementioned findings, it is necessary for furniture companies producing bed furniture to adjust their calculation procedures for price formation depending on the needs of users, in order to forecast their financial situation. The goal of the work is to determine the cost increase for bariatric respondents, based on the determined dimensions of the wooden bed compared to a standard manufactured bed, and to determine the calculation formula for single-piece production. The results show that increasing the dimensions of the bed will increase the total costs by approximately 70%.
