Now showing 1 - 19 of 19
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Odzysk energii z osadów ƛciekowych

2025, CzekaƂa, Wojciech, Kujawiak, Sebastian

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Water, Wastewater and Waste Management for Sustainable Development

2024, CzekaƂa, Wojciech

The subjects of environmental protection, climate change, and sustainability are gaining in importance every year [...]

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Environmentally Friendly Biofuel Production

2024, Frankowski, Jakub, CzekaƂa, Wojciech

Changes in the environment and climate conditions, as well as economic growth and the increase in energy consumption, have led to an intensification of research on alternative fuels to replace fossil fuels [...]

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An Analysis of the Physicochemical and Energy Parameters of Briquettes Manufactured from Sewage Sludge Mixtures and Selected Organic Additives

2024, Kujawiak, Sebastian, Makowska, MaƂgorzata, Janczak, Damian, CzekaƂa, Wojciech, KrzesiƄski, WƂodzimierz, Antonowicz, Ariel, Kupryaniuk, Karol

As a by-product of wastewater treatment, sewage sludge can be used for natural, agricultural, or energy purposes. One method of preparing sludge for management and use is solar drying. To intensify the drying process, natural additives can be used to alter the structure of the sludge and accelerate the evaporation of water. This research aimed to evaluate the influences of different organic additives in sewage sludge mixtures on the physicochemical and energy parameters of briquettes. This research was carried out without thermal boosting in a 4 × 2.5 × 2 m plastic tunnel. The tunnel was equipped with three drying stations and control and measuring equipment. In two test series, sludge additives in the form of straw and lignocellulosic materials, sawdust, bark, woodchips, and walnut shells, were used. Briquettes were made from the resulting mixtures and then subjected to physical and chemical analyses. This research showed high variability in the contents of trace elements, nitrogen, and sulphur in relation to an increase in the amount of sludge in the briquettes, which, for the briquettes made from sewage sludge, was nearly twice as high as for the briquettes made from the mixtures. The results of the flue gas analysis for the briquettes with sawdust and wood chip additives were very similar. The briquettes made from sewage sludge with lignocellulosic materials (bark and wood chips) had fuel properties similar to woody biomass, with a calorific value and heat of combustion of 15–16 MJ/kg. Fibrous additives (straw) significantly increased the strength parameters of the briquettes, by more than 50% of the value. The compositions and properties of the mixtures affected the following briquetting parameters: temperature and compressive force. The briquettes made from sewage sludge and additives can be classified according to ISO 21640 as SRFs (solid recovered fuels). In most of the results, the net calorific value (NCV) was 3 to 4; the chlorine content (CL) was 2 to 1; and the mercury content (Hg) was 1. The sewage sludge mixtures facilitated the agricultural and energy use of the briquettes.

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Water, Wastewater, Waste Management in Agriculture and Agri-Food Industry

2024, CzekaƂa, Wojciech, Pulka, Jakub

Attaining sustainable development is one of the most important challenges of the 21st century [...]

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Biological Treatment of Waste and By-Products from Food Industry

2023, CzekaƂa, Wojciech

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Economic and Energy Efficiency Analysis of the Biogas Plant Digestate Management Methods

2024, Nowak, Mateusz, Bojarski, Wiktor, CzekaƂa, Wojciech

The aim of this study was to conduct a comprehensive economic and energy efficiency analysis of selected digestate management methods, considering their implications on operational costs and resource management. To achieve this aim, the study focuses on a comparative assessment of different digestate management methods, including land application, mechanical separation, the composting process and pellet production. The economic analysis involves the evaluation of the initial investment, operational expenses, and potential revenue streams associated with each method. The most economical and popular solution of digestate management is direct use as fertilizer, with total costs of 1.98 EUR·Mg−1. All of the other methods involve higher digestate management costs, respectively; for separation it is 2.42 EUR·Mg−1, for composting it is 2.81 EUR·Mg−1. The process that is the most energy-intensive, but profitable, is the production of pellets from digestate, resulting in profits of 334,926 EUR·year−1. It should be noted that the other analyzed methods of digestate management also bring many environmental benefits, affecting sustainability and reducing emissions. The results of this research will contribute unique data on the feasibility of managing the digestate and its fractions. The calculations of economic and energy values for different strategies will allow for the optimization of the overall performance of the biogas plant, thus promoting a circular economy.

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Optimization of Straw Particle Size for Enhanced Biogas Production: A Comparative Study of Wheat and Rapeseed Straw

2025, Witaszek, Kamil, Kupryaniuk, Karol, Kupryaniuk, Jakub, Panasiewicz, Julia, CzekaƂa, Wojciech

Biogas production from lignocellulosic biomass, such as wheat and rapeseed straw, is an essential strategy for sustainable energy generation. However, the efficiency of anaerobic digestion depends on the physical characteristics of the substrate, particularly the particle size, which influences microbial accessibility and biogas yield. This study aims to optimize straw particle size for enhanced methane production by evaluating different fractionation levels. The straw was processed using a hammer mill and separated into three size fractions (2.4 mm, 1 mm) alongside non-separated and finely ground (2 mm) samples. The chemical composition was analyzed using X-ray fluorescence (XRF), and key parameters such as pH, dry matter (DM), and organic dry matter (ODM) were assessed. The results indicated that rapeseed straw had lower pH (6.05) and DM than wheat straw (7.01). Biogas yield analysis demonstrated that methane production varied with particle size. For rapeseed straw, non-separated samples achieved the highest methane yield (132.87 m3 Mg⁻1), whereas for wheat straw, methane yield decreased with increased fragmentation, with the highest yield observed for non-separated material (206.65 m3 Mg⁻1). The carbon-to-nitrogen (C/N) ratio was highest in rapeseed straw (153.82), potentially limiting microbial activity, while finer fractions had more balanced ratios. These findings highlight the importance of mechanical pretreatment in optimizing biogas production and provide insights into improving the efficiency of straw-based anaerobic digestion systems.

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The Influence of Drying Sewage Sludge with the Addition of Walnut Shells on Changes in the Parameters and Chemical Composition of the Mixture

2024, Kujawiak, Sebastian, Makowska, MaƂgorzata, Waliszewska, BogusƂawa, Janczak, Damian, Brózdowski, Jakub, CzekaƂa, Wojciech, Zyffert, Artur

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Patent

Sposób zwiększenia sprawnoƛci energetycznej biogazowni oraz ukƂad do zwiększenia sprawnoƛci energetycznej biogazowni

2019, JACEK DACH, ANDRZEJ LEWICKI, DAMIAN JANCZAK, WOJCIECH CZEKAƁA, MIROSƁAW MICHALAK

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Anaerobic Digestion and Composting as Methods of Bio-Waste Management

2023, CzekaƂa, Wojciech, Nowak, Mateusz, Bojarski, Wiktor

Abstract The management of biodegradable waste from various sectors of economy is an essential element in terms of environmental protection. The paper discusses issues related to the possibility of bio-waste treatment using anaerobic digestion technologies and composting processes, highlighting the conditions for the processes and their advantages and disadvantages. The challenges of overproduction of bio-waste faced by highly developed countries around the world are also presented. Research showed that the anaerobic digestion of this waste combines both biofuel production and a circular economy. The popularity of this method is linked, among others to a low cost of raw materials and wide range of possible uses for biogas (i.e. electricity, heat, or biomethane). In addition, an alternative bio-waste management option, compost production, was discussed. The study aimed to compare anaerobic and aerobic bio-waste management processes.

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The energy efficiency analysis of sorghum waste biomass grown in a temperate climate

2025, CzekaƂa, Wojciech, Frankowski, Jakub, Sieracka, Dominika, Pochwatka, Patrycja, Kowalczyk-Juƛko, Alina, Witaszek, Kamil, Dudnyk, Alla, ZieliƄska, Aleksandra, WisƂa-ƚwider, Anna, Dach, Jacek

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Analysis of Sewage Sludge Drying Parameters Using Different Additives

2025, Makowska, MaƂgorzata, Kujawiak, Sebastian, Janczak, Damian, Miler, Patryk, CzekaƂa, Wojciech

This paper describes the process of drying sewage sludge mixtures with the addition of various components: straw chaff, wood sawdust, ash, bark, wood chips, and walnut shells. The tests were conducted in two series: summer and autumn (with maximum insolation of 24.1 and 29.8 MJ∙m−2, respectively). Using a set of sensors with which the experimental station was equipped, the parameters of the environment (temperature, humidity, and insolation) and the parameters of the dried mixtures (temperature and humidity) were measured. Based on the results obtained, the influence of external factors on the parameters, time, and drying effect of the respective mixtures was analyzed. With the initial moisture content of the mixtures ranging from 41 to 79%, a final moisture content of 6 to 49% was obtained, depending on the components and drying conditions. It was found that the drying rate was most influenced by the amount of solar energy and the associated outdoor (maximum 29 °C and 19 °C) and indoor (maximum 33 °C and 24 °C) air temperatures, and in the second series, there was an additional effect of the temperature of the mixtures (maximum 30 °C), upon which the intensity of water evaporation depended. Straw chaff and walnut shells proved to be the best additives, for which the highest drying rates were obtained (max. 50 to 60% humidity drop). The possibility of using dried materials for agricultural and energy purposes was indicated. This approach is in line with the principles of sustainable development.

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Ruderal Habitats: A Source for Biomass and Biogas

2025, Murawski, Maciej Krzysztof, CzekaƂa, Wojciech, Majchrzak, Leszek, Waliszewska, BogusƂawa, Lerczak, Alicja, Janyszek-SoƂtysiak, Magdalena, Zborowska, Magdalena, Cieƛlik, Marta, Sieradzka, Agnieszka, Dach, Jacek

The aim of the study was to evaluate the chemical composition and biogas potential of selected ruderal and expansive plant species: Heracleum sosnowskyi, Aegopodium podagraria, Chaerophyllum bulbosum, Acer negundo, and Urtica dioica. Plant material was collected from a 19th-century park in the village of Niegolewo (Greater Poland Voivodship) and analyzed for cellulose, lignin, hemicellulose, extractives, and ash content before and after methane fermentation. Fermentation followed DIN 38 414-S8, and chemical analyses used standardized methods (TAPPI, Seifert, and DIN). Statistical analyses included ANOVA, CVA, and hierarchical clustering. The highest biogas yield was obtained from A. podagraria, which is associated with low lignin and high hemicellulose degradation. The results confirm the potential of ruderal biomass as a diverse source for biogas production.

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Research on a New Method of Water Recovery from Biogas Plant Digestate

2024, Nowak, Mateusz, CzekaƂa, Wojciech, Bojarski, Wiktor, Dach, Jacek

Digestate is a product with valuable fertilizing properties, remaining after the anaerobic fermentation process. An essential feature of the substance in question is its high water content of up to 97%. To improve the fertilizer value of the digestate, it is necessary to dehydrate it to produce a concentrated product. This paper determined the possibility of dewatering the digestate using an innovative reactor design. The study, conducted on a laboratory scale, used digestate from a Polish biogas plant. The dewatering technique described in the paper is based on the evaporation and condensation of water vapor on the inner surface of the reactor dome. The condensate accumulated on the leach trough and was directed to a storage tank. During the weeks of testing, 11.5 kg of condensate was separated from the initial weight of the digestate (32 kg), with a dry weight of 6.11%. The resulting condensate from dehydration had an average pH value of 9.0 and an average ammonium nitrogen content of 2.07 g∙kg−1. The economic calculations made in the paper allowed for estimating the expected savings associated with the management of digestate in Poland. The research showed the proposed technology’s high potential for dewatering digestate under laboratory conditions.

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Research Project

IN-OIL: Innowacyjna metoda biokonwersji produktĂłw ubocznych przemysƂu spoĆŒywczego

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Sustainable Use of Digestate from Biogas Plants: Separation of Raw Digestate and Liquid Fraction Processing

2024, Nowak, Mateusz, CzekaƂa, Wojciech

This review provides an overview of the various aspects involved in the digestate separation process with a focus on the best solution. The paper discusses the possibility of processing the liquid fraction using membrane separation processes and evaporation. Despite the identical goal of digestate separation, the solutions presented have many differences. These differences affect each process’s capital, operating costs, efficiency, and complexity. Among the selected solutions, the most popular technology for separating digestate is a screw press. Its advantage is the simplicity of its design compared to the centrifuges or filter presses used. In addition to the economic aspect, a definite advantage of mechanical separation is the possibility of using the liquid fraction to reduce the dry matter of the feedstock for biogas plants. Regardless of the chosen technology, striving for the closed-cycle operation of biogas plants and optimizing production processes is now becoming necessary. Proper management of the digestate is a crucial element of the operational efficiency of any biogas plant in case of the sustainable energy. The prepared article will fill some gaps in knowledge and indicate further directions of action. It is necessary to further develop research on methods of digestate separation.

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The Influence of Temperature on Rheological Parameters and Energy Efficiency of Digestate in a Fermenter of an Agricultural Biogas Plant

2024, GruszczyƄski, Maciej Filip, KaƂuĆŒa, Tomasz, CzekaƂa, Wojciech, Zawadzki, PaweƂ, Mazurkiewicz, Jakub, Matz, RadosƂaw, Pawlak, Maciej, Jarzembowski, PaweƂ, Nezhad, Farokh Sahraei, Dach, Jacek

This investigation specifically aims to enhance the understanding of digestate flow and mixing behavior across typical temperatures in bioreactors in agricultural biogas plants, facilitating energy-efficient mixing. Experimental tests confirmed that digestate exhibits non-Newtonian characteristics, allowing its flow behavior to be captured by rheological models. This study validated that digestate rheology significantly varies with temperature, which influences flow resistance, mixing efficiency and overall energy requirements. Two rheological models—the Bingham and Ostwald models—were applied to characterize digestate behavior, with the Ostwald model emerging as the most effective for Computational Fluid Dynamic (CFD) simulations, given its balance between predictive accuracy and computational efficiency. Specifically, results suggest that, while three-parameter models, like the Herschel–Bulkley model, offer high precision, their computational intensity is less suitable for large-scale modeling where efficiency is paramount. The small increase in the accuracy of the shearing process description does not compensate for the significant increase in CFD calculation time. Higher temperatures were found to reduce flow resistance, which in turn enables increased flow rates and more extensive mixing zones. This enhanced mass transfer and mixing potential at elevated temperatures are especially pronounced in peripheral areas of the bioreactor, farthest from the agitators. By contributing a model for rheological behavior under realistic bioreactor conditions, this study supports the optimization of energy use in biogas production. These findings emphasize that temperature adjustments within bioreactors could serve as a reliable control strategy to maintain optimal production conditions while minimizing operational costs.

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Preparation of Samples for the Study of Rheological Parameters of Digested Pulps in a Bioreactor of an Agricultural Biogas Plant

2024, GruszczyƄski, Maciej, KaƂuĆŒa, Tomasz, Mazurkiewicz, Jakub, Zawadzki, PaweƂ, Pawlak, Maciej, Matz, RadosƂaw, Dach, Jacek, CzekaƂa, Wojciech

The studies of the rheology of digested pulp from agricultural biogas plants have often been fragmentary and non-standardised due to their complexity and time-consuming nature. As a result of measurements, it was possible to develop a procedure and range of measurements for the correct determination of the parameters of the carrier substance. The applicability of the coaxial cylinder measurement system was demonstrated for assessing the rheological parameters of digested pulp from a fermenter that utilises agricultural biomass. To determine the characteristics of solid particles, the Zingg diagram was used, inter alia, allowing the comparison of particles from each fraction. The analysis of the shape and size of solid particles may help to describe the onset of motion of this phase, flow type, or sedimentation type. The authors propose a completely new research approach to obtain an appropriate, repeatable test conditions of medium, which is the carrier liquid from the biogas plant reactor. The proposed methodology and the scenario of the entire study make it possible to achieve scalable and comparable test results in any laboratory. The proposed solution eliminates the influence of most external factors on the sample and rheological measurements, and the effectiveness of the presented procedure was confirmed in tests.