Now showing 1 - 20 of 53
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Gases Emissions during Composting Process of Agri-Food Industry Waste

2022, CzekaƂa, Wojciech, Janczak, Damian, Pochwatka, Patrycja, Nowak, Mateusz, Dach, Jacek

The vegetable production is an important part of agriculture sector in every country. In Poland, vegetables and fruits production covering the area of no more than 3% of agricultural land, is more than 36% of plant production and 14–15% of the whole agricultural production. The study aim was to determine the management possibilities of the selected waste from vegetable production in composting process. Laboratory tests were carried out using the bioreactor set-up with capacity of 165 dm3, respectively, for each chamber. The composting process has been tested for the following mixtures: K1—cabbage leaves, tomato dry leaves + manure and slurry additive; K2—cabbage leaves, solid fraction from biogas plant + manure and straw additive; K3—cabbage leaves, onion husk + straw additive. In all three composts the thermophilic phase occurred which indicates that the process ran correctly. In each chamber, the temperature exceeded 70 °C and its maximum value during the experiment was 77.5 °C for K2 compost. The article discusses changes in O2, CO2, NH3 and H2S emissions during composting. The carbon dioxide concentration in the exhausted gas from analyzed composts and the ratio with oxygen they testify to the decomposition of raw materials in the composting process. The results showed that the agri-food waste can be a proper substrate for composting production. Due to legal regulations and the increase in prices of mineral fertilizers, the development of the compost market should be expected.

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Food Waste Bioconversion Features Depending on the Regime of Anaerobic Digestion

2025, Cieƛlik, Marta Zofia, Lewicki, Andrzej, CzekaƂa, Wojciech, Vaskina, Iryna

Approximately one-third of global food production is wasted annually, which contributes significantly to greenhouse gas emissions and economic costs. Anaerobic digestion (AD) is an effective method for converting food waste into biogas, but its efficiency depends on factors such as temperature and substrate composition. This study compared mesophilic and thermophilic AD of selectively collected fruit and vegetable waste, quantifying process efficiency and identifying factors leading to collapse. Studies were performed in 1 dm3 reactors with gradually increasing organic loading rates until process collapse. Process dynamics, stability, and gas yields were assessed through daily biogas measurements and analyses of pH, FOS/TAC ratio, sCOD, ammonia, volatile fatty acids, alcohols, total and volatile solids, and C/N ratio. Research has shown that peak methane yields occurred at OLR = 0.5–1.0 kg VS·m−3·d−1, with thermophilic systems producing 0.63–5.48% more methane during stable phases. Collapse occurred at OLR = 3.0 in thermophilic and 4.0 in mesophilic reactors, accompanied by sharp increases in methanol, acetic acid, butyric acid, propionic acid, and FOS/TAC. The pH dropped to 5.49 and 6.09. While thermophilic conditions offered higher methane yields, they were more susceptible to rapid process destabilization due to intermediate metabolite accumulation.

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Modern Technologies for Waste Management: A Review

2023, CzekaƂa, Wojciech, Drozdowski, Jędrzej, Ɓabiak, Piotr

Facing the problem of increasing waste, scientists, foundations, and companies around the globe resulted in ideas and invented technologies to slow down the process. Sources of waste range from industrial waste (e.g., construction and demolition materials, hazardous wastes, ashes) to municipal solid waste (e.g., food wastes, paper, cardboard, plastics, textiles). Modern solutions do not focus only on technological aspects of waste management but also on sociological ones. Thanks to the Internet and social media platforms, scientists can influence ecological consciousness and awareness on a much larger scale. This research was conducted using the search keywords related to modern technologies for waste management. This paper presents a spectrum of selected modern solutions that changed in recent years and how they have impacted waste management. It also discusses challenges and future directions of waste management in the context of the circular economy. The use of modern solutions in waste management allows to achieve selected goals of sustainable development.

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Production of compost from logging residues

2023, Bojarski, Wiktor, CzekaƂa, Wojciech, Nowak, Mateusz, Dach, Jacek

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Waste-to-energy: Biogas potential of waste from coffee production and consumption

2023, CzekaƂa, Wojciech, Ɓukomska, Aleksandra, Pulka, Jakub, Bojarski, Wiktor, Pochwatka, Patrycja, Kowalczyk-Juƛko, Alina, Oniszczuk, Anna, Dach, Jacek

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Water, Wastewater, Waste Management in Agriculture and Agri-Food Industry

2024, CzekaƂa, Wojciech, Pulka, Jakub

Attaining sustainable development is one of the most important challenges of the 21st century [...]

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Influence of the Parameters of Used Biochar on the Dark Fermentation Process

2023, KozƂowski, Kamil, Dach, Jacek, CzekaƂa, Wojciech, MaliƄska, Krystyna, ƚwiechowski, Kacper, Pulka, Jakub, Lewicki, Andrzej

The aim of the work was to analyze the impact of biochar produced under various production conditions on the course of the dark (hydrogen) fermentation process. A series of experiments were planned, in which the starting material was digestate from a functioning agricultural biogas plant. Changes in the physicochemical properties and microstructure of biochar obtained in the manufacturing process with different parameters were also analyzed. Another issue analyzed was the size and dynamics of the gas production during dark fermentation with the use of various types of auxiliary material. This work showed that increasing the temperature and holding time during the production of biochar from digestion pulp improved the dynamics of biohydrogen production during the process of dark fermentation. The results of this research can be used in industrial research to optimize the process of biohydrogen production using biochar.

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Research on a New Method of Water Recovery from Biogas Plant Digestate

2024, Nowak, Mateusz, CzekaƂa, Wojciech, Bojarski, Wiktor, Dach, Jacek

Digestate is a product with valuable fertilizing properties, remaining after the anaerobic fermentation process. An essential feature of the substance in question is its high water content of up to 97%. To improve the fertilizer value of the digestate, it is necessary to dehydrate it to produce a concentrated product. This paper determined the possibility of dewatering the digestate using an innovative reactor design. The study, conducted on a laboratory scale, used digestate from a Polish biogas plant. The dewatering technique described in the paper is based on the evaporation and condensation of water vapor on the inner surface of the reactor dome. The condensate accumulated on the leach trough and was directed to a storage tank. During the weeks of testing, 11.5 kg of condensate was separated from the initial weight of the digestate (32 kg), with a dry weight of 6.11%. The resulting condensate from dehydration had an average pH value of 9.0 and an average ammonium nitrogen content of 2.07 g∙kg−1. The economic calculations made in the paper allowed for estimating the expected savings associated with the management of digestate in Poland. The research showed the proposed technology’s high potential for dewatering digestate under laboratory conditions.

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An Analysis of the Physicochemical and Energy Parameters of Briquettes Manufactured from Sewage Sludge Mixtures and Selected Organic Additives

2024, Kujawiak, Sebastian, Makowska, MaƂgorzata, Janczak, Damian, CzekaƂa, Wojciech, KrzesiƄski, WƂodzimierz, Antonowicz, Ariel, Kupryaniuk, Karol

As a by-product of wastewater treatment, sewage sludge can be used for natural, agricultural, or energy purposes. One method of preparing sludge for management and use is solar drying. To intensify the drying process, natural additives can be used to alter the structure of the sludge and accelerate the evaporation of water. This research aimed to evaluate the influences of different organic additives in sewage sludge mixtures on the physicochemical and energy parameters of briquettes. This research was carried out without thermal boosting in a 4 × 2.5 × 2 m plastic tunnel. The tunnel was equipped with three drying stations and control and measuring equipment. In two test series, sludge additives in the form of straw and lignocellulosic materials, sawdust, bark, woodchips, and walnut shells, were used. Briquettes were made from the resulting mixtures and then subjected to physical and chemical analyses. This research showed high variability in the contents of trace elements, nitrogen, and sulphur in relation to an increase in the amount of sludge in the briquettes, which, for the briquettes made from sewage sludge, was nearly twice as high as for the briquettes made from the mixtures. The results of the flue gas analysis for the briquettes with sawdust and wood chip additives were very similar. The briquettes made from sewage sludge with lignocellulosic materials (bark and wood chips) had fuel properties similar to woody biomass, with a calorific value and heat of combustion of 15–16 MJ/kg. Fibrous additives (straw) significantly increased the strength parameters of the briquettes, by more than 50% of the value. The compositions and properties of the mixtures affected the following briquetting parameters: temperature and compressive force. The briquettes made from sewage sludge and additives can be classified according to ISO 21640 as SRFs (solid recovered fuels). In most of the results, the net calorific value (NCV) was 3 to 4; the chlorine content (CL) was 2 to 1; and the mercury content (Hg) was 1. The sewage sludge mixtures facilitated the agricultural and energy use of the briquettes.

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Odzysk energii z osadów ƛciekowych

2025, CzekaƂa, Wojciech, Kujawiak, Sebastian

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The Influence of Drying Sewage Sludge with the Addition of Walnut Shells on Changes in the Parameters and Chemical Composition of the Mixture

2024, Kujawiak, Sebastian, Makowska, MaƂgorzata, Waliszewska, BogusƂawa, Janczak, Damian, Brózdowski, Jakub, CzekaƂa, Wojciech, Zyffert, Artur

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Waste as substrates for agricultural biogas plants: A case study from Poland

2023, CzekaƂa, Wojciech, Pulka, Jakub, JasiƄski, Tomasz, Szewczyk, Piotr, Bojarski, Wiktor, JasiƄski, Jan

Energy production from renewable sources is one of the main ways to fight against global warming. Anaerobic digestion process can be used to produce biogas containing methane. In the light of the growing demand for substrates, a variety of raw materials are required. These substrates should be suitable for anaerobic digestion, and processing them need to provide the desired amount of energy. This paper aims to discuss the agricultural biogas market in Poland, its current state, and the possibility of development during energy transformation, in particular in terms of using waste as a substrate for energy production. In February 2022, there were 130 agricultural biogas plants registered in Poland. On the other hand, in 2020, 4,409,054.898 Mg of raw materials were used to produce agricultural biogas in Poland. Among all the substrates used, waste played a special role. With the right amount of raw materials and proper management of a biogas plant, it is possible to produce electricity and provide stable and predictable heat supply. Bearing in mind the development of the Polish and European biogas markets, attention should be paid to ensure access to raw materials from which chemical energy in the form of biogas can be generated. Due to limited access to farmland and the increasing demand for food production, one should expect that waste will be increasingly often used for biogas production, especially that with high energy potential, such as waste related to animal production and the meat industry.

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The hydropower sector in Poland: Barriers and the outlook for the future

2022, KaƂuĆŒa, Tomasz, Hammerling, Mateusz, Zawadzki, PaweƂ, CzekaƂa, Wojciech, Kasperek, Robert, Sojka, Mariusz, Mokwa, Marian, Ptak, Mariusz, Szkudlarek, Arkadiusz, Czechlowski, MirosƂaw, Dach, Jacek

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Anaerobic Digestion and Composting as Methods of Bio-Waste Management

2023, CzekaƂa, Wojciech, Nowak, Mateusz, Bojarski, Wiktor

Abstract The management of biodegradable waste from various sectors of economy is an essential element in terms of environmental protection. The paper discusses issues related to the possibility of bio-waste treatment using anaerobic digestion technologies and composting processes, highlighting the conditions for the processes and their advantages and disadvantages. The challenges of overproduction of bio-waste faced by highly developed countries around the world are also presented. Research showed that the anaerobic digestion of this waste combines both biofuel production and a circular economy. The popularity of this method is linked, among others to a low cost of raw materials and wide range of possible uses for biogas (i.e. electricity, heat, or biomethane). In addition, an alternative bio-waste management option, compost production, was discussed. The study aimed to compare anaerobic and aerobic bio-waste management processes.

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Biogas Plant Operation: Digestate as the Valuable Product

2022, CzekaƂa, Wojciech, JasiƄski, Tomasz, Grzelak, MieczysƂaw, Witaszek, Kamil, Dach, Jacek

Fertilization is an essential element in plant cultivation. Supplying the right amounts of nutrients allows plants to grow and develop. Due to the rising price of mineral fertilizers, other fertilizers and soil conditioners are growing in importance. One of these is the digestate produced in agricultural biogas plants. Due to its properties, the digestate can be used directly as a fertilizer. In this case, the effects of application can both change the soil environment and directly affect plant growth. Physical, biological, and thermal transformations can also produce products based on the digestate or its fractions, which can be successfully used for fertilizer purposes. Among other things, this paper discusses the production and use of composts, biocarbon, and/or fertilizer granules from the solid fraction of the digestate. Numerous scientific studies, including the authors’ own research in this article, indicate that digestate can be successfully used as fertilizer, both without processing and with selected methods of treatment. However, further research is needed—especially on the diversity of raw materials used for biogas production and their effects on the composition and performance of the digestate. In addition, research should continue on the processing of digestate into specific products, depending on the needs of soils and plants.

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Hemp Biomass as a Raw Material for Sustainable Development

2023, Sieracka, Dominika, Frankowski, Jakub, WacƂawek, StanisƂaw, CzekaƂa, Wojciech

Hemp cultivation is becoming increasingly common worldwide, although it still raises many concerns. These plants are gaining popularity due to their versatility and the ability to use virtually every part of them in almost all economic branches. Hemp products are sought after and appreciated by consumers. The cultivation of hemp does not place a large burden on the environment. All this makes hemp an ideal plant in terms of land use, which is closely related to the idea of sustainable development. This paper describes the legal aspects of hemp cultivation in Europe and briefly presents its breeding and cultivation. The possibilities of their versatile use are presented, with particular reference to biofuel production. Moreover, the suitability for ecological cultivation, description of the economic and social aspects of industrial hemp cultivation, as well as future outlooks, are also described.

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The hydropower sector in Poland: Historical development and current status

2022, KaƂuĆŒa, Tomasz, Hammerling, Mateusz, Zawadzki, PaweƂ, CzekaƂa, Wojciech, Kasperek, Robert, Sojka, Mariusz, Mokwa, Marian, Ptak, Mariusz, Szkudlarek, Arkadiusz, Czechlowski, MirosƂaw, Dach, Jacek

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Application of Post-Flotation Dairy Sludge in the Production of Wood Pellets: Pelletization and Combustion Analysis

2022, ObidziƄski, SƂawomir, Joka Yildiz, Magdalena, Dąbrowski, Sebastian, JasiƄski, Jan, CzekaƂa, Wojciech

The amount and variety of waste increases every year. One of the places where biodegradable waste is generated is the agri-food industry, where it is possible to utilize it for the purpose of energy production. The aim of this research was to determine the possibility of using post-floatation dairy sludge as a raw material for co-pelletization with sawdust. The scope of this work included physical and chemical characterizations of the feedstock, the co-pelletization process, and the combustion of the produced pellets, combined with an exhaust analysis. The obtained values of the pellets’ density at each level of sludge addition allowed us to conclude that the obtained pellets had a good market quality and constituted a full-fledged, innovative solid fuel, in accordance with the guidelines of the latest, currently applicable ISO 17225 standard. Furthermore, adding ca. 20%wt of sludge to sawdust resulted in a 30% decrease in the pelletization power demand, and still, the combustion characteristics of the pellets met the European Ecodesign emission limitations in terms of the CO and NOx content in the exhaust. The addition of post-flotation dairy sludge to sawdust has a beneficial influence on the production of fuel pellets by decreasing the energy consumption of the pelletization process and improving the pellets’ kinetic durability. Due to legal requirements and the pursuit of the circular economy principle, one should expect an increased interest in the use of agri-food waste for the production of biofuels.

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Water, Wastewater and Waste Management for Sustainable Development

2024, CzekaƂa, Wojciech

The subjects of environmental protection, climate change, and sustainability are gaining in importance every year [...]

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Preparation of Samples for the Study of Rheological Parameters of Digested Pulps in a Bioreactor of an Agricultural Biogas Plant

2024, GruszczyƄski, Maciej, KaƂuĆŒa, Tomasz, Mazurkiewicz, Jakub, Zawadzki, PaweƂ, Pawlak, Maciej, Matz, RadosƂaw, Dach, Jacek, CzekaƂa, Wojciech

The studies of the rheology of digested pulp from agricultural biogas plants have often been fragmentary and non-standardised due to their complexity and time-consuming nature. As a result of measurements, it was possible to develop a procedure and range of measurements for the correct determination of the parameters of the carrier substance. The applicability of the coaxial cylinder measurement system was demonstrated for assessing the rheological parameters of digested pulp from a fermenter that utilises agricultural biomass. To determine the characteristics of solid particles, the Zingg diagram was used, inter alia, allowing the comparison of particles from each fraction. The analysis of the shape and size of solid particles may help to describe the onset of motion of this phase, flow type, or sedimentation type. The authors propose a completely new research approach to obtain an appropriate, repeatable test conditions of medium, which is the carrier liquid from the biogas plant reactor. The proposed methodology and the scenario of the entire study make it possible to achieve scalable and comparable test results in any laboratory. The proposed solution eliminates the influence of most external factors on the sample and rheological measurements, and the effectiveness of the presented procedure was confirmed in tests.